 |
Risk of injury.
Skin or eye injuries may result when handling hot or glowing objects. |
Wear protective gloves, protective clothing and safety glasses, if necessary. |
AS00.00-Z-0002-01A |
|
Risk of injury
to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning
from swallowing coolant. |
Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses. |
AS20.00-Z-0001-01A |
| |
Notes on avoiding damage through contamination and foreign objects |
|
AH00.00-P-5000-01A |
  |
Remove/install |
|
|
| 1 |
Remove exhaust gas turbocharger with exhaust manifold. |
|
AR09.40-D-6036TSC |
| 2 |
Remove poly-V-belt. |
|
AR13.22-D-1202TSC |
| 3 |
Release clamp (4, 11, 12) and remove coolant hoses (3, 9, 10). |
Hose clamp pliers |
Fig 1 |
| 4 |
Remove coolant hose (2). |
|
AR20.20-P-7441-01RQ |
| 5 |
Remove screw/bolts (6). |
Bolt, coolant pump to crankcase |
*BA20.10-N-1002-01CA |
|
Screw/bolt, coolant pump to timing case |
*BA20.10-N-1001-01CA |
| 6 |
Remove coolant pump (1). |
: Replace seal. |
|
| 7 |
Remove coolant line (5). |
If a new coolant pump (1) is installed. |
AR20.20-D-7441TSC |
| 8 |
Install in the reverse order |
|
|
 |
Check |
|
|
| 9 |
Check engine cooling system for leak tightness. |
|
AR20.00-D-1010TSC |
|
Risk of accident
from vehicle starting off by elf when engine running. Risk of injury
(bruises and burns) resulting from working on the engine while it is being started or when it is running. |
Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. |
AS00.00-Z-0005-01A |
|
Risk of burn injuries
, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning
caused by skin contact with solid components of the exhaust. |
Wear protective clothing and safety glasses. Use the extraction system. Move people out ol the hazard area. |
AS49.00-Z-0001-01A |
| 10 |
Perform engine test run; in this connection, check engine cooling system for proper operation and leak tightness. |
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|