Flush Engine Cooling System - Ar20.00-D-1251TS

Engine 642 in model 907

Engine 651 in model 07

	Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.	Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.	AS00.00-Z-0005-01A
	Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.	Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses.	AS20.00-Z-0001-01A
	Notes on coolant		AH20.00-N-2080-01A
	Notes on coolant level		AH20.00-P-1142-01CW
	Remove
		Engine 642 in model 907 Engine 651 in model 907	AR20.00D1142TSR
	Flushing
		Engine 642 in model 907 Engine 651 in model 907	AR20.00-D-1142TSR
			*BF20.00-N-1001-01A
		Engine 642, 651 in model 907	*BF20.00-N-1001-01TS
		Engine 642, 651 Mixture ratio for coolant	*BF20.00-N-1001-04A
		Test cap	Fig 2
		Engine 642 in model 907 Engine 651 in model 907 Test cap	Fig 1
		Cooler vacuum filling device	Fig 3
3	Install cap of coolant expansion reservoir.
4	Start engine and bring to operating temperature at average engine speed.	Maintain the operating temperature (approx. 80°C) for approximately 5 min while the engine is running.
5	Switch off engine.	Let engine cooling system cool down to at least 50°C.
		Engine 642 in model 907 Engine 651 in model 907 If coolant residue and/or contamination are still located in the engine cooling system, ↓ repeat rinsing process until coolant residue and/or contamination are removed.	AR20.00-D-1142TSR
	Install
		Engine 642 in model 907 Engine 651 in model 907	AR20.00-D-1142TSR

ENGINE COOLING

Number	Designation			Engine 642.896/898/992/993
BF20.00-N-1001-01A	Coolant	Total filling capacity	Liter	≈10
		Corrosion/antifreeze down to -37°C	Liter	≈5
		Corrosion/antifreeze down to -45°C	Liter	≈5,5
		Sheet		BB00.40-P-0310-01A
		Sheet		BB00.40-P-0325-00A
		Sheet		BB00.40-P-0325-06A
		Sheet		BB00.40-P-0326-06A

ENGINE COOLING

Number	Designation			Engine 642 in model 907 except code H12 (Auxiliary hot-water heater) except code H13 (Additional heat exchanger) except code HZ9 (Heater booster)	Engine 642 in model 907 with code H12 (Hot-water auxiliary heater) or code H13 (Rear additional heat exchanger) or code HZ9 (Heater booster)
BF20.00-N-1001-01TS	Coolant	Total filling capacity	Liter	≈11,6	≈14,4
		Corrosion/antifreeze down to -37°C	Liter	≈5,8	≈7,2
		Corrosion/antifreeze down to -45°C	Liter	≈6,4	≈7,9
		Sheet		BB00.40-P-0310-01A	BB00.40-P-0310-01A
		Sheet		BB00.40-P-0325-05A	BB00.40-P-0325-05A

ENGINE COOLING

Number	Designation			Engine 651 in model 907 except code H12 (Auxiliary hot-water heater) except code H13 (Additional heat exchanger) except code HZ9 (Heater booster)	Engine 651 in model 907 with code H12 (Hot-water auxiliary heater) or code H13 (Rear additional heat exchanger) or code HZ9 (Heater booster)
BF20.00-N-1001-01TS	Coolant	Total filling capacity	Liter	≈9,8	≈12,2
		Corrosion/antifreeze down to -37°C	Liter	≈4,9	≈6,1
		Corrosion/antifreeze down to -45°C	Liter	≈5,4	≈6,7
		Sheet		BB00.40-P-0310-01A	BB00.40-P-0310-01A
		Sheet		BB00.40-P-0325-05A	BB00.40-P-0325-05A

MIXTURE RATIO FOR COOLANT

Number	Designation			Engine all (BUS, Heavy transporter, Light transporter, TRUCK, UNIMOG)
BF20.00-N-1001-04A	Mixture ratio for coolant	Antifreeze/water down to -37°C	%	50/50
		Antifreeze/water down to -45°C	%	55/45
		Sheet		BB00.40-P-0310-01A
		Sheet		BB00.40-P-0325-00A
		Sheet		BB00.40-P-0325-05A

Fig 1: Test Cap (210 589 00 91 00)

Fig 2: Test Cap (639 589 00 91 00)

Fig 3: Cooler Vacuum Filling Device (285 589 00 21 00)