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Risk of injury.
Skin or eye injuries may result when handling hot or glowing objects. |
Wear protective gloves, protective clothing and safety glasses, if necessary. |
AS00.00-Z-0002-01A |
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Risk of injury
caused by scraping or cutting body parts on sharp vehicle parts |
Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels. |
AS00.00-Z-0017-01A |
| |
Information on preventing damage to electronic components due to electrostatic discharge |
|
AH54.00-P-0001-01A |
| |
Notes on avoiding damage through contamination and foreign objects |
|
AH00.00-P-5000-01A |
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Remove/install |
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|
| 1 |
Remove air filter housing. |
|
AR09.10-S-1150EG |
| 2 |
Remove the fuel injection system control unit. |
|
AR07.08-D-7011TSC |
| 3 |
Remove bracket of fuel injection system control unit. |
Ensure correct seating of the bracket. |
|
| 4 |
Remove screw (3). |
M6 |
*BA00.10-N-1002-01A |
| 5 |
Remove screw (12) and remove crankcase ventilation system (13) from charge-air distributor (1). |
Screw/bolt, housing vent to charge air distributor |
*BA09.41-N-1005-01V |
 |
Check |
|
|
| 6 |
Check seal of crankcase ventilation system (13). |
If seal of crankcase ventilation system (13) is damaged, replace seal of crankcase ventilation system (13). |
|
| 7 |
Release and disconnect electrical connectors (16, 17, 18). |
|
|
| 8 |
Remove electrical wiring harness (2) from charge-air distributor (1). |
|
|
| 9 |
Remove charge air hose (14) on charge-air distributor side. |
|
AR09.41-D-1311-01WE |
Assembly tool |
Fig 1 |
| 10 |
Remove vacuum hose (4) from charge-air distributor (1). |
|
|
| 11 |
Remove vacuum hose (11) from charge-air distributor (1). |
|
|
| 12 |
Remove valve (10) from charge-air distributor (1). |
Do not disconnect electrical connector. |
|
| 13 |
Release and disconnect electrical connector (8). |
|
|
| 14 |
Remove electrical wiring harness (9) from charge-air distributor (1). |
|
|
| 15 |
Release and disconnect electrical connectors (6, 7). |
|
|
| 16 |
Place electrical wiring harness of electrical connectors (6, 7) to one side. |
|
|
| 17 |
Remove vacuum hose (19) from charge-air distributor (1). |
|
|
| 18 |
Remove screws (5) in reverse order to tightening procedure. |
: Observe tightening procedure for charge air distributor (1). |
AR09.41-D-8683-01TSC |
|
Screw/bolt, charge air distributor to cylinder head |
*BA09.41-N-1002-01V |
| 19 |
Remove charge-air distributor (1) upwards. |
: Replace seals. |
|
| 20 |
Install in the reverse order |
|
|
|
Check |
|
|
|
Risk of burn injuries,
suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning
caused by skin contact with solid components of the exhaust. |
Wear protective clothing and safety glasses. Use the extraction system. Move people out ol the hazard area. |
AS49.00-Z-0001-01A |
|
Risk of accident
from vehicle starting off by itself when engine running. Risk of injury
(bruises and burns) resulting from working on the engine while it is being started or when it is running. |
Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. |
AS00.00-Z-0005-01A |
| 21 |
Perform engine test run. While doing so, check engine for proper operation and leak tightness. |
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