Remove/Install Charge Air Cooler - Ar09.41-D-6817TSC
Engine 274 in model 907
MODIFICATION NOTES
| 07.12.2020 | Work procedure updated | The whole document |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Remove/install | |||
| 1.1 | Remove the condenser. | Model 907 with code HH4 (THERMOTRONIC automatic climate control) or with code HH9 (semi-automatically controlled air conditioning system, TEMPMATIC) | AR83.30-D-6540TSC |
| 1.2 | Remove front crossmember. | Model 907 except code HH4 (THERMOTRONIC automatic air conditioning) except code HH9 (TEMPMATIC semi-automatically controlled air conditioning) | AR62.30-D-0007TS |
| 2 | Unclip automatic transmission oil cooler and place to one side with connected lines. | Model 907 except code HH4 (THERMOTRONIC automatic air conditioning) except code HH9 (TEMPMATIC semi-automatically controlled air conditioning) | AR27.55-D-1000TSC |
| 3 | Remove charge air hoses from charge air cooler (1). | Model 907 except code HH4 (THERMOTRONIC automatic air conditioning) except code HH9 (TEMPMATIC semi-automatically controlled air conditioning) | |
| AR09.41-D-1311-01WE | |||
| Fig 1 | |||
| 4 | Remove the charge air cooler (1). | ||
| *BA09.41-N-1001-03TSV | |||
| 5 | Refit the air duct segment (3). | If the charge air cooler (1) is replaced. |
|
| 6 | Install in the reverse order. | ||
| Check | |||
| Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. | AS49.00-Z-0001-01A | |
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 7 | Check charge air cooler (1) when the engine is running for leaks. |
| Number | Designation | Engine 274 in model 907 | |
|---|---|---|---|
| BA09.41-N-1001-03TSV | Bolt, charge air cooler to radiator | Nm | 9 |