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Refrigerant Compressor, Remove/Install - Ar83.55-D-5310TSC

Model 907 with engine 274 

G13791797
  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
  Risk of fire  due to ignition of R1234yf refrigerant on hot components. Risk of poisoning  caused by inhaling overheated refrigerant vapors. Risk of injury  to skin and eyes caused by contact with escaped R1234yf refrigerant and when working on pressurized parts. Risk of explosion  due to formation of ignitable refrigerant/air mixtures Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. AS83.00-Z-0007-01A 
WARNING Risk of poisoning  caused by inhaling overheated refrigerant vapors from an air conditioning system containing R134a. Risk of injury  to skin and eyes caused by contact with liquid R134a refrigerant and when working on pressurized parts Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. AS83.00-Z-0006-01A 
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. AS00.00-Z-0017-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Procedure for a damaged or leaky air conditioning system   AH83.30-N-0004-01A 
  Protect air conditioning circuit and components from moisture when carrying out repair work   AH83.30-N-0005-01A 
  Notes on handling refrigerant R1234yf   AH83.30-P-0003-02A 
  Notes on handling refrigerant R134a   AH83.30-N-0003-01A 
INSTALLING Remove/install     
1 Discharge air conditioning system.   AR83.30-D-1760TS 
2 Switch off ignition and store transmitter key outside of transmitter range (min. 2 m).    
3 Raise vehicle.
Special instructions for lifting and supporting vehicle
  AH00.60-N-0100-01TS
4 Remove poly-V-belt from belt pulley of refrigerant compressor (1).   AR13.22-D-1202TSC
5 Remove screws (3), remove refrigerant lines (2) from refrigerant compressor (1) and seal with suitable stop plugs.    
REFER TO CAPACITIES & SPECIFICATIONS Compressor oils (specification 362.1) NOTES Seal refrigerant lines (2) and refrigerant compressor (1) immediately with suitable stop plugs.
Otherwise the air conditioning system can be damaged.
INSTALLATION IMPORTANT : Replace sealing rings and moisten with compressor oil.
BB00.40-P-0362-01A
    TORQUE SPECIFICATION Bolt, refrigerant line to refrigerant compressor *BA83.30-N-1002-01TS 
    SPECIAL TOOL Record plug Fig 1
6 Release and disconnect electrical connector (4).    
7 Remove screws (5) and remove refrigerant compressor (1). TORQUE SPECIFICATION Bolt, refrigerant compressor to crankcase and oil pan *BA83.55-N-1002-02TS 
8 Install in the reverse order.    
INSPECT Check     
WARNING Risk of burn injuries  , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. AS49.00-Z-0001-01A
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
9 Perform engine test run, check air conditioning system for proper operation and leak tightness while doing so.    
TORQUE SPECIFICATION AIR CONDITIONING

Number Designation Model 907 Model 910 with engine 651
BA83.30-N-1002-01TS Bolt, refrigerant line to refrigerant compressor Nm 20
TORQUE SPECIFICATION REFRIGERANT COMPRESSOR

Number Designation Model 907 with engine 274
BA83.55-N-1002-02TS Bolt, refrigerant compressor to crankcase and oil pan Nm 20
Fig 1: Record Plug (129 589 00 91 00)
G13791798