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Replace Fuel Injector Sealing Ring - Ar07.03-S-0004-01EG

Model 907 with engine 274 

Fig 1: Assembly Tool (272 589 00 43 00)
G13786618
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01
G13786619

NOTES The fuel injectors (Y62) must be installed immediately after calibration of the sealing rings (1).

Since sealing rings (1) swell under the influence of air humidity, they may otherwise be damaged during assembly.

Replace the sealing ring (1) on cylinder 1 injection nozzle (Y62/31) 

  1. Remove sealing ring (1) completely.

    NOTES Do not use sharp-edged tools.

    The sealing surfaces can be damaged otherwise.

  2. Clean base surface of sealing ring (1) on cylinder 1 fuel injector (Y62/31).
  3. Push sealing ring (1) onto SPECIAL TOOL guide hood (03) and place this on the cylinder 1 fuel injector (Y62/31).
  4. Slowly push sealing ring (1) with the fingers over the SPECIAL TOOL guide hood (03) onto the cylinder 1 fuel injector (Y62/31) in the sealing groove.
  5. SPECIAL TOOL Place assembly sleeve (04) on the cylinder 1 fuel injector (Y62/31) and push with slight turning movements fully onto the cylinder 1 fuel injector (Y62/31).

    IMPORTANT The side marked with "A" on the SPECIAL TOOL assembly sleeve (04) must point towards to cylinder 1 fuel injector (Y62/31).

  6. SPECIAL TOOL Remove assembly sleeve (04) and SPECIAL TOOL guide hood (03).
  7. Perform operation steps  1 to  6 in an analog manner for further fuel injectors (Y62).