Repair Frame Side Members - Ar61.10-D-1766TS

Model 907

	risk of death when working on components and systems with U> = 30 V alternating voltage (AC) or U> = 60 V direct voltage (DC)	Damaged or defective live components and cables as well as non-insulated electrical connections and cables do not touch	AS00.00-Z-0035-01A
	risk of death by sliding or tilting the vehicle from the lifting platform	Align the vehicle between the lifting platform columns and place the four support plates at the lifting platform support points prescribed by the vehicle manufacturer	AS00.00-Z-0010-01A
	risk of death due to high voltage in electric welding.Risk of explosion by welding in the area of slightly inflammatory substances.risk of injury due to weld spatter and UV light during welding. Risk of poisoning from inhalation of sweat fumes	Use insulating pads. Wear protective clothing, goggles and a protective mask. Remove slightly inflammatory substances from the danger area. Use extraction system	AS00.00-Z-0007-01A
Warnung	risk of injury on skin and eyes by handling be called or glowing objects	Wear protective gloves, protective clothing and, if necessary, protective goggles.	AS00.00-Z-0002-01A
Caution	risk of injury through cuts or abrasion on sharp-edged vehicle parts	Always wear protective gloves when working on or in the area of ??sharp, unburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	activities to avoid damage to vehicles or components during electrical welding work		AH00.00-N-0005-01A
	General information on body repairs		AH60.00-N-0001-01A
	Remove
1	Remove all attachments in the area of the repair area.
2	Cover attachments that remain in the vehicle with welding blankets.	Commercially available equipment / tools Welding blankets
3	Prepare the rear side member for repairs.	Model 907
	000 588 02 84 00 welding machine		WS60.00-P-0022K
		Commercially available equipment / tools Hand drill angle grinder Round wire brush Spot weld milling machine Wet and dry vacuum cleaner
		1K-Zinc dust paint	*BR00.45-Z-1056-07A
4	Reinforcement (1) Prepare for the rear side member.
		Commercially available equipment /tools Hand drill Round wire brush wet and dry vacuum cleaner
	Installation
5	Install reinforcement (1) on the rear side member and weld in.	Model 907
	000 588 02 84 00 welding machine		WS60.00-P-0022K
		Commercially available equipment /Tools Collet (standard) Angle grinder Wet and dry vacuum cleaner
		1K-Zinc dust paint	*BR00.45-Z-1056-07A
6	Welded joints and sheet metal flanges with Round wire brush clean.	Commercially available equipment /Tools Round wire brush
7	Remove welding blankets.	Commercially available equipment /Tools Welding blankets
	Risk of explosion by Ignite of Paint fumes. Risk of poisoning from inhalation of paint fumes	Do not smoke! No open fire! Use respiratory protection, protective clothing, gloves, protective goggles and protective skin cream. Ensure good loading and venting.	AS98.00-Z-0002-01A
8	Prime the repair area with a primer filler. Notes on painting repairs		AH98.00-P-9408-02A
		The repair area must be free of dust and grease. Otherwise liability problems can arise. Use only approved primer fillers from Daimler AG. See guides for coating technology in the XENTRY portal.https://xentry.daimler.com
9	Seam sealing after repairs carry out.		AR97.10-D-4000TS
		Standard sealing with sealing compound complete.
	Risk of explosion by Ignite of Paint fumes. Risk of poisoning from inhalation of paint fumes	Do not smoke! No open fire! Use respiratory protection, protective clothing, gloves, protective goggles and protective skin cream. Ensure good loading and venting.	AS98.00-Z-0002-01A
10	Paint the repair area and adjacent surfaces. Notes on painting repairs		AH98.00-P-9408-02A
		Use only approved paints from Daimler AG. See guides for coating technology in the XENTRY portal. https://xentry.daimler.com
11	Cavity preservation complete		AR97.20-D-1500TS
12	Install all add-on parts in the area of the repair point.

REPAIR PRODUCTS

Number	Designation	Order Number
BR00.45-Z-1056-07A	1K-Zinc dust paint	A 000 986 28 00