Remove/Install Return Line Of Power Steering - Ar46.25-D-3022TSX

Model 907 with code ZG1 (Engageable all-wheel drive) 

Model 907 with code ZG3 (Engageable all-wheel drive with gear reduction) 

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury  to skin or eyes from hydraulic fluid spraying out under pressure. Risk of poisoning from swallowing hydraulic fluid.	Depressurize hydraulic system completely before starting any work on it. Wear protective clothing and safety glasses.	AS00.00-Z-0013-01A
	Notes on avoiding damage through contamination and foreign objects		AH00.00-P-5000-01A
	Remove
1	Raise vehicle.		AR00.60-D-1000-04TS
	Special instructions for lifting and supporting vehicle		AH00.60-N-0100-01TS
2	Remove lower engine compartment paneling.	Model 907 with code XM1 (Noise abatement measures)	AR61.20-D-1105TS
3	Remove return hose line (7) from steering gear (6).	To do so, unscrew bolt (9) from steering gear (6). Seal off connections of return hose line (7) and steering gear (6). Collect escaping hydraulic fluid using absorbent rags.
		Record plug	Fig 2
4.1	Loosen spring bracket clamp (8) and slide toward rear along return hose line (7).	If spring bracket clamp (8) is installed.
		Hose clamp pliers	Fig 1
4.2	Loosen screw clamp (13) and slide toward rear along return hose line (7).	If screw clamp (13) is installed.
5	Remove return hose line (7) from cooler (5).	Seal off connections of return hose line (7) and cooler (5). Collect escaping hydraulic fluid using absorbent rags.
		Record plug	Fig 2
6	Remove return hose line (7).
	Clean
7	Clean connection on cooler (5).	Use lint-free rags.
		Assembly cleaner	*BR00.45-Z-1028-04A
8	Clean inside of low-pressure hose (1).	If low-pressure hose (1) is to be reused.
		Assembly cleaner	*BR00.45-Z-1028-04A
	Install
9	Dispose of spring bracket clamp (8) and replace with screw clamp (13).	If spring bracket clamp (8) is installed.
	Check
10	Check screw clamp (13) for damage.	If screw clamp (13) is installed. If damage exists, ↓ Replace screw clamp (13).
11	Position return hose line (7) in installation position.
12	Remove stop plugs and attach return hose line (7) to cooler (5).	Install return hose line (7) up to end position at connection of cooler (5) and align marking (arrow) with marking on connection of cooler (5). Leaks can occur otherwise.
		Record plug	Fig 2
13	Slide screw clamp (13) along return hose line (7) and secure.	Screw clamp (13) must be positioned, as shown, between vertical lines of marking (arrow) on return hose line (7).
		Screw clamp, low-pressure hose/return hose line to power steering system cooler If vertical lines or marking (arrow) on return hose line (7) are no longer visible, ↓ Position screw clamp (13) as per dimension (a).	*BA46.25-N-1001-04H
14	Remove stop plugs and attach return hose line (7) to steering gear (6).	To do so, screw in screw (9).
		Screw, lines to steering gear	*BA46.20-N-1003-01TS
		Record plug	Fig 2
15	Install lower engine compartment paneling.	Model 907 with code XM1 (Noise abatement measures)	AR61.20-D-1105TS
	Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running.	Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.	AS00.00-Z-0005-01A
16	Fill hydraulic power steering and bleed.		AR46.25-D-3300-02TSX
		Steering gear oil	*BF46.00-N-1001-01A

STEERING GEAR

HYDRAULIC POWER STEERING

STEERING

Fig 1: Hose Clamp Pliers (454 589 00 37 00)

Fig 2: Record Plug (129 589 00 91 00)