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Remove/Install Bellows - Ar46.40-D-9998TS

Model 907 

MODIFICATION NOTES

18.07.2019 Document reference, added Operation step 7

Shown on model 907, left side of vehicle 

G13787662
  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
  Risk of death  caused by vehicle slipping or toppling off of the lifting Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. AS00.00-Z-0035-01A
  General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system   AH00.00-Z-0300-01A
REMOVINGINSTALLING Remove/install     
1 Remove lower engine compartment lining. Model 907 with code XM1 (Noise reduction) AR61.20-D-1105TS
2 Remove respective ball head (2).   AR46.40-D-7242TS 
3 Remove counternut from tie rod.    
4 Remove inner clamp (4). IMPORTANTCommercially available devices/tools 
Assembly pliers for clamps
INSTALLATION IMPORTANT Install new inner clamp (4).
 
5 Remove outer clamp (3). SPECIAL TOOL Hose clamp pliers Fig 1
6 Remove boot (1). INSTALLATION IMPORTANT Clean contact surfaces of boot (1) on tie rod and at steering gear and coat lightly with lubricant. Check boot (1) for damage.  
    Lubricant, rubber assembly 1 |
If corresponding findings are present, ↓
Replace boot (1).
*BR00.45-Z-1010-06A 
INSPECT Check     
WARNING Risk of injury  to skin or eyes from hydraulic fluid spraying out under pressure. Risk of poisoning  from swallowing hydraulic fluid. Depressurize hydraulic system completely before starting any work on it. Wear protective clothing and safety glasses. AS00.00-Z-0013-01A
7 Check toothed rack for corrosion and the steering gear for leak tightness. Notes on evaluating leakages If corresponding findings are present,

Replace steering gear.
AH00.00-N-0011-01A
    Model 907 with code ZG1 (Engageable all-wheel drive) Model 907 with code ZG3 (Engageable all-wheel drive with gear reduction) AR46.20-D-0500TSX 
    Model 907 except code ZG1 (Engageable all-wheel drive) except code ZG3 (Engageable all-wheel drive with gear reduction) AR46.20-D-0500TS 
8 Check axial joint of tie rod for play. If corresponding findings are present,

Replace tie rod with axial joint.
 
      AR46.40-D-0202TS 
9 Install in the reverse order.    
Fig 1: Hose Clamp Pliers (454 589 00 37 00)
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REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1010-06A Lubricant, rubber assembly 1 | A 000 989 03 67