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Home >> Mercedes Benz >> 2019 >> Sprinter 3500XD Van Cargo, RWD >> Repair and Diagnosis >> Maintenance >> Procedures >> Air Intake, Turbo Charging >> Testing & Repair >> Remove/Install Oil Return Flow Line Of Turbocharger - Ar09.40-D-6021TSC
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Remove/Install Oil Return Flow Line Of Turbocharger - Ar09.40-D-6021TSC

Engine 274 in model 907 

G13789615
  Risk of death caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
WARNING Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
CAUTION Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.
AS18.00-Z-0001-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install    
1 Raise vehicle.   AR00.60-D-1000-04TS
Special instructions for lifting and supporting vehicle   AH00.60-N-0100-01TS
2 Remove screw (2S) and remove oil return feed line (2) from crankcase (01). INSTALLATION IMPORTANT Replace seal (2D).  
    TORQUE SPECIFICATION Bolt, oil return line to crankcase *BA09.40-N-1007-02F 
3 Remove screws (5) and remove oil return feed line (2). IMPORTANT Replace seal on oil return line (2) to the ATL.  
    TORQUE SPECIFICATION Bolt, oil return flow line to turbocharger *BA09.40-N-1006-02F 
4 Install in the reverse order    
INSPECT Check    
WARNING Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses. Use the extraction system. Move people out OF the hazard area. AS49.00-Z-0001-01A
WARNING Risk of accident from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
5 Perform engine test run. While doing so, check engine for proper operation and leak tightness.    
TORQUE SPECIFICATION TURBOCHARGER

Number Designation Engine 274 in model 907
BA09.40-N-1006-02F Bolt, oil return flow line to turbocharger Nm 9
TORQUE SPECIFICATION TURBOCHARGER

Number Designation Engine 274 in model 907
BA09.40-N-1007-02F Bolt, oil return line to crankcase Nm 9