Remove/Install Injection Line Of Exhaust Gas AFTERTREATMENT System - Ar49.20-D-1061TSR
Engine 642, 651 in model 907
Modification notes
| 16.12.2020 | AR and GB document reference added. | Operation steps 5, 7, 12, 13 |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of burn injuries and scalding when working on AdBlue (R) lines and the component parts attached to them. Risk of injury to skin and eyes when handling AdBlue (R). Risk of poisoning caused by swallowing AdBlue (R) | Pour AdBlue® only into suitable containers. Wait until the pressure is released before starting any work on the exhaust aftertreatment system. | AS49.20-Z-0002-01A | |
| Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | ||
| Notes on use, material properties and handling of NOx reducing agent | AH49.20-N-0002-01A | ||
| Remove | |||
| 1 | Empty AdBlue® container. | AR49.20-D-2014-01TS | |
| 000 588 01 71 00 Extraction pump | WS14.00-P-0013B | ||
| 2 | Remove front section of right fender liner. | AR88.10-D-1322TS | |
| 3 | Remove rear section of right fender liner. | AR88.10-D-1321TS | |
| 4 | Disconnect electrical connection (2). | ||
| 5 | Remove line (1) from connection fitting of AdBlue® tank. | AR49.20-D-1061-01TS | |
| Clip: Illustration of locking and unlocking the connection with securing clamps Seal connections. Collect escaping AdBlue ®. Collecting pan |
GB49.20-D-0000-09A | ||
| Fig 2 | |||
| 6 | Remove the underfloor paneling on the right. | Model 907 with code XM1 (Noise abatement measures) | AR61.30-D-1001TS |
| 7 | Remove line (1) from AdBlue® valve. | AR49.20-D-1061-01TS | |
| Clip: Illustration of locking and unlocking the connection with securing clamps |
GB49.20-D-0000-09A | ||
| Fig 2 | |||
| 8 | Remove line (1) at attachment points in front wheel well and at longitudinal member. | Fig 1 | |
| 9 | Remove line (1). | Do not kink line (1). Malfunction or damage can occur otherwise. |
|
| Check | |||
| 10 | Check retaining clips of line (1) for damage. | Where line (1) is reused. If damage exists: ↓ Replace damaged retaining clips. |
|
| Install | |||
| 11 | Install line (1). | Do not kink line (1). Malfunction or damage can occur otherwise. |
|
| 12 | Attach line (1) to AdBlue® valve. | AR49.20-D-1061-01TS | |
| Clip: Illustration of locking and unlocking the connection with securing clamps |
GB49.20-D-0000-09A | ||
| Fig 2 | |||
| 13 | Attach line (1) to connection fitting of AdBlue® tank. | AR49.20-D-1061-01TS | |
| Clip: Illustration of locking and unlocking the connection with securing clamps | GB49.20-D-0000-09A | ||
| Fig 2 | |||
| 14 | Connect electrical connector (2). | ||
| 15 | Attach line (1) to attachment points in wheel well and at longitudinal member. | ||
| 16 | Fill AdBlue® tank. | AR49.20-D-2014-02TS | |
| NOx reducing agent AUS 32 ("ADBlue (R)") for SCR systems | BB00.40-P-0352-00A | ||
| Check | |||
17 |
Risk of accident
from vehicle starting off by itself when engine running. Risk of injury
(bruises and burns) resulting from working on the engine while it is being started or when it is running. Check for leaktightness when engine is running. |
Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. |
AS00.00-Z-0005-01A |
| 18 | Install rear section of right fender liner. | AR88.10-D-1321TS | |
| 19 | Install front section of right fender liner. | AR88.10-D-1322TS | |
| 20 | Install right underfloor paneling. | Model 907 with code XM1 (Noise abatement measures) | AR61.30-D-1001TS |