LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Mercedes Benz >> 2019 >> Sprinter 3500XD Van Cargo, 4WD >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Timing >> Testing & Repair >> Check Timing Chain - Ar05.10-D-7600TSV
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Check Timing Chain - Ar05.10-D-7600TSV

Engine 642 in model 907 

G13786214
CAUTION Risk of injury  to skin and eyes due to handling of engine oil. Risk of poisoning  caused by swallowing engine oil Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.
AS18.00-Z-0001-01A
REMOVING Remove     
  Remove the chain tensioner.   AR05.10-D-7800TSV 
INSPECT Check     
2 Attach a suitable sealing ring (2) to measuring chain tensioner (1). IMPORTANT The sealing ring (2) is available as a replacement part of the fuel injection system, see EPC Group 07.
SPECIAL TOOL Measuring chain tensioner
Fig 1
3 Install the measuring chain tensioner (1). NOTES
Install the SPECIAL TOOL measuring chain tensioner (1) without sealing ring of the chain tensioner. Otherwise a wrongly measurement value will be determined.
 
    TORQUE SPECIFICATION Measuring chain tensioner to cylinder head *BA05.10-N-1006-01G 
    SPECIAL TOOL Measuring chain tensioner Fig 1
4 Push sealing ring (2) onto the measuring chain tensioner (1) up to the end stop of the scale (Figure b).    
5 Turn engine on crankshaft through two revolutions in direction of engine rotation and in doing so read off the greatest indicator value on measuring chain tensioner (1).   AR01.00-D-0100-01TSV
    IMPORTANT The sealing ring (2) remains at the positior of the highest display value (Figure a).
Wear dimension of timing chain stretch
*BE05.10-N-1001-03S 
    SPECIAL TOOL Socket wrench bit
If the degree of wear of the timing chain elongation has been reached or overshot,

Replace timing chain.
Fig 2
      AR05.10-D-7601TSV 
6 Remove the measuring chain tensioner (1). SPECIAL TOOL Measuring chain tensioner Fig 1
7 Remove sealing ring (2) from measuring chain tensioner (1).    
INSTALLING Install     
8 Install the chain tensioner.   AR05.10-D-7800TSV 
TIMING CHAIN CHECK VALUES

Number Designation Engine 642
BE05.10-N-1001-03S Wear dimension of timing independent of chain stretch mileage mm > 82
  dependent on mileage ≤ 250,000 km mm -
> 250,000 km mm -
TORQUE SPECIFICATION CHAIN DRIVE, BELT DRIVE

Number Designation Engine 642 in model 907 
BA05.10-N-1006-01G Measuring chain tensioner to cylinder head Nm 20
Fig 1: Measuring Chain Tensioner (642 589 03 63 00)
G13786215
Fig 2: Socket Wrench Bit (001 589 65 09 00)
G13786216