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Disconnect Timing Chain - Ar05.10-D-7601-01TSF

CAUTION Risk of injury  to skin and eyes due to handling of engine oil. Risk of poisoning  caused by swallowing engine oil Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.
AS18.00-Z-0001-01A

Engine 651 in model 907 

Modification notes

12.03.2018 Special tools counterholder 651 589 00 40 00 and counterholder 651 589 08 40 00 added Operation step 6
Fig 1: Thrust Spindle (602 589 04 63 00)
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Fig 2: Pressure Pins (602 589 04 63 01)
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Fig 3: Chain Separating Tool (602 589 02 33 00)
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Fig 4: Hold-Down Device (651 589 03 40 00)
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Fig 5: Counterholder (651 589 10 40 00)
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Fig 6: Case (602 589 00 98 00)
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Fig 7: Counterholder (651 589 08 40 00)
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Fig 8: Counterholder (651 589 00 40 00)
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NOTES Prior to starting work, the timing case recess must be covered with a clean rag to protect it against parts falling down. Parts that nevertheless managed to fall into the timing case recess must be removed.

Engine damage may occur otherwise.

  1. Prepare separate parts of the special tools.

    IMPORTANT The separate parts of the special tools are stored in the SPECIAL TOOL case.

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  2. SPECIAL TOOL Insert pressure pin (3) in SPECIAL TOOL thrust spindle (2) and tighten union nut (4).
  3. SPECIAL TOOL Screw thrust spindle (2) into pilot bushing (5).
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  4. Screw pilot bushing (5) into SPECIAL TOOL chain breaker tool (6).

    IMPORTANTSPECIAL TOOL The pressure pin (3) must not project into beveled area of pilot bushing (5).

  5. Attach SPECIAL TOOL hold-down tool (7), as shown, and tighten screws/bolts (8).
  6. SPECIAL TOOL Position chain breaker tool (6) on timing chain (1).

    NOTES When positioning the pilot bushing (5), ensure that it encloses the timing chain link pin.

    The timing chain link will be damaged otherwise.

    If necessary,

    slowly rotate the engine on the crankshaft in the direction of engine rotation until perfect positioning is possible.

    IMPORTANT Engine 651 in model 907 with code H08 (Roof-mounted air conditioning system, reinforced)

    To rotate the engine on the crankshaft, use the IMPORTANT counterholder 651 589 00 40 00.

    IMPORTANT Engine 651 in model 907 except code H08 (Roof-mounted air conditioning system, reinforced)

    To rotate the engine on the crankshaft, use the SPECIAL TOOL counterholder 651 589 08 40 00.

  7. SPECIAL TOOL Screw in thrust spindle (2) and separate timing chain (1).
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  8. SPECIAL TOOL Remove thrust spindle (2) and remove SPECIAL TOOL chain breaker tool (6) with pressed out pin.