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Remove/install ignition coils - AR15.12-P-2003MNA

ENGINE 176 in MODEL 463 

ENGINE 177 in MODEL 205 

MODIFICATION NOTES

18.04.2016 Screw, vacuum pump to cylinder head Model 463 BA43.05-P-1002-01B

Shown on model 205 with engine 177 

Fig 1: Ignition Coils Remove/Install Components - Shown On Model 205 With Engine 177
G11139059Courtesy of MERCEDES-BENZ USA
DANGER Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of death  caused by contact with parts conducting high voltages. Do not touch parts which conduct high voltages. Persons who have electronic implants (e.g. cardiac pacemakers) may not perform any work on the ignition system. AS15.10-Z-0001-01A
NOTES Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
NOTES Notes on avoiding damage to ignition system   AH15.10-P-0002-01V
REMOVINGINSTALLING Remove/install     
1 Remove right air filter housing When removing the ignition coils (17, 18). AR09.10-P-1150MNA
2 Remove left-hand air filter housing When removing the ignition coil (19). AR09.10-P-1150MNA
3 Remove right and left air filter housing When removing the ignition coil (20). AR09.10-P-1150MNA
4 Remove screw/bolts (1, 2) When removing the ignition coil (18).
TORQUE SPECIFICATION Bolt, engine wiring harness to cylinder head cover
*BA15.18-P-1001-01G 
5 Unclip electrical plug connections (3) on right crash plate Engine 177 in model 205
When removing the ignition coil (17).
 
6 Remove screw/bolts (4) When removing the ignition coil (17).  
    TORQUE SPECIFICATION Engine 176 in model 463 Bolt, vacuum pump to cylinder head *BA43.05-P-1002-01B 
    TORQUE SPECIFICATION Engine 177 in model 205 Screw/bolt, bracket of vacuum line to shield plate of high-pressure pump *BA43.05-P-1002-01O 
7 Detach vacuum line (5) to vacuum pump When removing the ignition coil (17).  
8 Remove upper heat shield (6) on left and right ATL When removing the ignition coil (20). AR09.40-P-6026MNA
9 Remove insulation (7) When removing the ignition coil (20).  
10 Remove screw/bolts (8) and place heat shield to one side When removing the ignition coil (20).
TORQUE SPECIFICATION Bolt, side heat shield to cylinder head cover
*BA09.40-P-1007-01ZA 
11 Disconnect Electrical connections (9, 10, 11, 12)    
12 Remove screw/bolts (13, 14, 15, 16) of ignition coils (17, 18, 19, 20) TORQUE SPECIFICATION Bolt, ignition coil to cylinder head cover *BA15.10-P-1001-04D 
13 Detach ignition coils (17, 18, 19, 20) with spark plug connectors upwards and remove INSTALLATION NOTES To reduce the force required for plugging/unplugging the spark plug connector grease must be applied before installation of the spark plug connector.
The spark plug connectors will get damaged otherwise when they are removed again.
INSTALLATION IMPORTANT Apply about 1 g of spark plug connector grease in the spark plug connector.
Spark plug connector grease
*BR00.45-Z-1102-06A 
INSPECT Check     
14 Check ignition coils (/17, 18, 19, 20) and spark plug connectors for damage and replace if necessary    
15 Install in the reverse order    
16 Read out fault memory using the diagnostic system and clear if necessary    
REFER TO SELF-DIAGNOSTIC SYSTEMS   Engine 176 in model 463 AD00.00-P-2000-04A
REFER TO SELF-DIAGNOSTIC SYSTEMS   Engine 177 in model 205 AD00.00-P-2000-04B
TURBOCHARGER

Number Designation Engine 176 Engine 177.980
BA09.40-P-1007-01ZA Bolt, side heat shield to cylinder head cover Nm 9 9
IGNITION COIL

Number Designation Engine 176 Engine 177.980
BA15.10-P-1001-04D Bolt, ignition coil to cylinder head cover Nm 9 9
ENGINE WIRING HARNESS

Number Designation Engine 176 Engine 177
BA15.18-P-1001-01G Bolt, engine wiring harness to cylinder head cover Nm 9 9
VACUUM PUMP

Number Designation Model 463
BA43.05-P-1002-01B Bolt, vacuum pump to cylinder head Nm 10
VACUUM PUMP

Number Designation Engine 177
BA43.05-P-1002-01O Screw/bolt, bracket of vacuum line to shield plate of high-pressure pump Nm 9
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1102-06A Spark plug connector grease A 002 989 80 51