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Home >> Mercedes Benz >> 2013 >> Sprinter 2500, Van Crew Extended >> Repair and Diagnosis >> Collision >> General Collision Information >> Substructure -- 906 Chassis >> Testing & Repair >> Separating Rear Spring Bracket - Ar61.25-D-6155-01HA
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Separating Rear Spring Bracket - Ar61.25-D-6155-01HA

Fig 1: Spot Weld Milling Cutter (201 589 00 51 00)
G10888347Courtesy of MERCEDES-BENZ USA
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1002-01A Ball cutter, dia. 12 mm
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1021-04A Cutting disk, dia. 65 mm, 80 m/s (max. 23, 500 rpm)
WH58.30-Z-1024-04A Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm)
WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1002-03A Straight grinder (electric/pneumatic)
WE58.40-Z-1003-03A Angle grinder (electric/pneumatic)
WE58.40-Z-1004-03A Body saw (electric/pneumatic)
WE58.40-Z-1005-03A Wet/dry vacuum cleaner
G10888348Courtesy of MERCEDES-BENZ USA

IMPORTANT On model 906.233 the following work steps are shown on the left side of the vehicle and must be accomplished analogously on the right side.

  1. Expose spot welds on rear spring bracket bottom section (1) (areas B, C, E, F, G, H, I and arrow).
  2. Scribe separation line on rear spring bracket top section (2) (area A).
  3. Cut rear spring bracket top section (2) on separation point using body saw (area A).
  4. Cut out spot welds using SPECIAL TOOL spot weld milling cutter or COMMERCIALLY AVAILABLE TOOLS ball cutter (areas B, C, E, F, G, H and I).
  5. Cut out spot welds on rear spring bracket bottom section (1) from bottom (arrow).
    G10888349Courtesy of MERCEDES-BENZ USA
  6. Remove damaged rear spring bracket bottom section (1) with top section (2).
  7. Cut weld seams on rear spring bracket top section (2) (area J).
  8. Remove remaining piece from rear spring bracket top section (2).
  9. Grind mating surfaces on rear spring bracket bottom section (1) and top section (2) down to bare metal in cross-hatched areas using COMMERCIALLY AVAILABLE TOOLS round wire brush.
  10. Grind mating surfaces on rear spring bracket bottom section (1) in area (K) from bottom using COMMERCIALLY AVAILABLE TOOLS round wire brush.
  11. Remove grinding and drill shavings using wet/dry vacuum cleaner.