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Remove/Install Refrigerant Compressor - Ar83.55-D-5300US

MODEL 906 with ENGINE 642, 651 with CODE HH7 (Additional air conditioning in rear) with CODE HH9 (Regulated air conditioning (Tempmatic)) without CODE H08 (High-performance air conditioning) without CODE HK4 (Rear air conditioning, reinforced) 

MODEL 906 with ENGINE 642, 651 with CODE HH9 (Regulated air conditioning (Tempmatic)) without CODE H08 (High-performance air conditioning) without CODE HH7 (Additional air conditioning in rear) without CODE HK4 (Rear air conditioning, reinforced) 

MODEL 906.633/655/657 as of 4/14/14 with ENGINE 651 with CODE HK4 (Rear air conditioning, reinforced) with CODE IR4 (Wheelbase 3665 mm) with CODE ZL3 (National version for Latin America) without CODE H08 (High-performance air conditioning) without CODE HH7 (Additional air conditioning in rear) 

G10890333Courtesy of MERCEDES-BENZ USA

Shown on ENGINE 272.979 

REMOVINGINSTALLING Remove/install     
1 Turn transmitter key in the electronic ignition lock control unit to position "0"    
2 Remove fluid reservoir MODEL 906 with CODE XM0 (Facelift) AR83.30-D-6520M
MODEL 906 without CODE XM0 (Facelift) AR83.30-D-6520C
DANGER Risk of injury.  Moving parts can pinch, crush or, in extreme cases even sever extremities. No parts of the body or limbs should be within the operating area of the mechanism when the components are moving. AS00.00-Z-0009-01A
3 Slacken poly-V-belt (1) and remove from refrigerant compressor (A9)    
REFER TO SHOP-MADE TOOLS Pin for locking poly-V belt tensioning device with engine 642 WF58.50-S-1325-02S
ENGINE 651 AR13.22-D-3902-05WE
ENGINE 642 AR13.22-D-3902-05SF
4 Remove charge air duct and hang up to one side Only for engine 642  
Engine 642.9 AR09.41-D-8623SD
Engine 642.8 AR09.41-D-8623SG
5 Expose electrical line (3) INSTALLATION IMPORTANT Replace cable tie.  
6 Disconnect electrical connector (4)    
7 Remove screw/bolt (7) and detach refrigerant line (5) at refrigerant compressor (A9)    
REFER TO CAPACITIES & SPECIFICATIONS Compressor oils (specification 362.0)   BB00.40-P-0362-00A
IMPORTANT Seal openings at refrigerant line (5) and refrigerant compressor (A9) with stop plugs.
INSTALLATION IMPORTANT Attach refrigerant line (5) with new sealing ring. Coat sealing ring with compressor oil.
 
TORQUE SPECIFICATION Bolt, refrigerant line to refrigerant compressor *BA83.30-N-1010-01F 
SPECIAL TOOL Record plug Fig 1
8 Remove screw/bolt (8) and detach refrigerant line (6) at refrigerant compressor (A9)    
REFER TO CAPACITIES & SPECIFICATIONS Compressor oils (specification 362.0)   BB00.40-P-0362-00A
IMPORTANT Seal openings at refrigerant line (6) and refrigerant compressor (A9) with stop plugs.
INSTALLATION IMPORTANT Attach refrigerant line (6) with new sealing ring. Coat sealing ring with compressor oil.
 
TORQUE SPECIFICATION Bolt, refrigerant line to refrigerant compressor *BA83.30-N-1010-01F 
SPECIAL TOOL Record plug Fig 1
9 Remove screws/bolts (2) and remove refrigerant compressor (A9) TORQUE SPECIFICATION Bolt, refrigerant compressor to timing case cover and left engine support *BA83.30-N-1012-01F 
TORQUE SPECIFICATION Bolt, refrigerant compressor to cylinder crankcase *BA83.30-N-1011-01F 
10 Install in the reverse order    
AIR CONDITIONING

Number Designation MODEL 906 with CODE HH9
BA83.30-N-1010-01F Bolt, refrigerant line to refrigerant compressor Nm 22
AIR CONDITIONING

Number Designation MODEL 906.6/7 with CODE HH7 MODEL 906 with CODE HK4 without condenser module on roof
BA83.30-N-1010-01F Bolt, refrigerant line to refrigerant compressor Nm 22 22
AIR CONDITIONING

Number Designation MODEL 906 with CODE HH9
BA83.30-N-1011-01F Bolt, refrigerant compressor to cylinder crankcase Nm 20
AIR CONDITIONING

Number Designation MODEL 906.6/7 with CODE HH7 MODEL 906 with CODE HK4 without condenser module on roof
BA83.30-N-1011-01F Bolt, refrigerant compressor to cylinder crankcase Nm 20 20
AIR CONDITIONING

Number Designation MODEL 906 with CODE HH9
BA83.30-N-1012-01F Bolt, refrigerant compressor to timing case cover and left engine support Nm 20
AIR CONDITIONING

Number Designation MODEL 906.6/7 with CODE HH7 MODEL 906 with CODE HK4 without condenser module on roof
BA83.30-N-1012-01F Bolt, refrigerant compressor to timing case cover and left engine support Nm 20 20
Fig 1: Record Plug (129 589 00 91 00)
G10890334Courtesy of MERCEDES-BENZ USA