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Home >> Mercedes Benz >> 2010 >> Sprinter 3500, 2D Cab Chassis Extended >> Repair and Diagnosis >> Engine Performance >> System >> Mixture Formation -- Model 906 (Engine 642) >> Testing & Repair >> Remove/Install Exhaust Gas Temperature Probe - Ar07.04-P-0071SG
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Remove/Install Exhaust Gas Temperature Probe - Ar07.04-P-0071SG

ENGINES 642.896 /898 in MODEL 906 

Temperature sensor upstream of exhaust gas turbocharger 

Fig 1: Exhaust Gas Temperature Probe Component Locations
G08208153Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  to skin and eyes caused by handling hot or glowing objects. Wear safety gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
1 Remove catalytic converter exhaust pipe to exhaust gas turbocharger   AR49.10-D-5529SG
2 Disconnect electrical connector (1)    
3 Loosen cable tie (2) and expose electrical line on temperature sensor upstream of exhaust gas turbocharger (B16/11) IMPORTANTInstallation:  Replace cable ties.  
4 Unscrew union nut from temperature sensor upstream of exhaust gas turbocharger (B16/11) TORQUE SPECIFICATION *BA07.04-N-1011-01G 
5 Pull temperature sensor upstream of exhaust gas turbocharger (B16/11) out of exhaust gas turbocharger IMPORTANTInstallation:  Apply paste to thread on temperature sensor upstream of exhaust gas turbocharger (B16/11).  
Paste *BR00.45-Z-1005-06A 
6 Install in the reverse order    
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
7 Test run engine and check leak tightness of exhaust system in area of temperature sensor upstream of exhaust gas turbocharger (B16/11)
EXHAUST GAS TEMPERATURE SENSOR ON TURBOCHARGER - ENGINE 642.896/642.898

Number Designation Engine 642.896 Engine 642.898
BA07.04-N-1011-01G Exhaust temperature sensor on exhaust gas turbocharger Nm 45 45
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1005-06A Paste, hot lubrication 1 kg, DB supply specification 6879.20 A 000 989 76 51