Remove/install temperature sensor - AR15.60-P-3000QB

ENGINE 272 in MODEL 203, 209 Coolant temperature sensor 

ENGINE 273 in MODEL 209 Coolant temperature sensor 

Fig 1: Identifying Temperature Sensor Remove/Install Components

	Remove/install
	Risk of death  caused by vehicle slipping or toppling off the lifting platform.	Align vehicle between columns of lifting platform and position four support plates at lifting platform support points specified by vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury  to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning  from swallowing coolant.	Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses.	AS20.00-Z-0001-01A
	Notes on avoiding damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
1	Switch off ignition
2	Remove rear section of lower engine compartment paneling	Installation:  Prior to installation, wash spilled fuel off the engine and transmission	AR61.20-P-1105P
3	Open engine hood and raise to vertical position	Model 203	AR88.40-P-1000P
		Model 209	AR88.40-P-1000Q
4	Reduce pressure in cooling system, to do this, slowly open the cap (1) at expansion reservoir (2) and re-close	The coolant temperature should be approx. 40°C
5	Remove air filter housing (3).		AR09.10-P-1150QB
6	Release and disconnect electrical connector at crankshaft Hall sensor (B70)
7	Unlatch the electrical connector at the coolant temperature sensor (B11/4) and disconnect
8	Unscrew bolt (4) and remove clamping plate (5)		*BA15.60-P-1001-01A
9	Fit new O-ring (6) to new coolant temperature sensor (B11/4)
10	Pull coolant temperature sensor (B11/4) out of cylinder head and immediately insert new coolant temperature sensor (B11/4)
11	Install in the reverse order
12	Pour in coolant and bleed cooling system	Do not drain off coolant.	AR20.00-P-1142QB
13	Read out fault memory and erase if required	STAR DIAGNOSIS diagnosis system	*WH58.30-Z-1048-13A
	Connect STAR DIAGNOSIS and read out fault memory		AD00.00-P-2000-04A

TEMPERATURE SENSOR