Remove/install starter - AR15.30-P-7100QB
ENGINE 272.920 in MODELS 203.052 /252 /752
ENGINE 272.940 in MODELS 203.054 /254, 209.354 /454
ENGINE 272.960 in MODELS 203.056 /256 /756, 209.356 /456
ENGINE 272.970 in MODELS 203.087 /287
ENGINE 272.941 in MODELS 203.092 /292
ENGINE 273 in MODEL 209
| Remove/install | |||
|---|---|---|---|
| Risk of injury caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, tailgates or sliding roof. | Keep body parts and limbs well clear of moving parts. | AS00.00-Z-0011-01A | |
| Risk of death caused by vehicle slipping or toppling off the lifting platform. | Align vehicle between columns of lifting platform and position four support plates at lifting platform support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| 1 | Open engine hood | Model 203 | AR88.40-P-1000P |
| Model 209 | AR88.40-P-1000Q | ||
| Risk of explosion caused by oxyhydrogen gas. Risk of poisoning and caustic burns caused by swallowing battery acid. Risk of injury caused by burns to skin and eyes from battery acid or when handling damaged lead-acid batteries | No fire, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and safety glasses. Only pour battery acid into suitable and appropriately marked containers. | AS54.10-Z-0001-01A | |
| 2 | Disconnect ground line from battery | ||
| Notes on battery | AH54.10-P-0001-01A |
||
| Model 203 | AR54.10-P-0003P | ||
| Model 209 | AR54.10-P-0003Q | ||
| 3 | Raise vehicle with lifting platform | AR00.60-P-1000P | |
| 4 | Dismount lower engine compartment paneling | AR61.20-P-1105P | |
| 5.1 | Detach the right catalytic converter from the exhaust manifold and the catalytic converter bracket | Model 203 except 203.087 /092 /287 /292, model 209 with engine 272 | |
| See "Remove/install catalytic converter or front exhaust system". | AR49.10-P-5531QB | ||
| 5.2 | Remove complete exhaust system | Model 203.087 /092 /287 /292, model 209 with engine 273 | AR49.10-P-7000QB |
| 6 | Remove exhaust shielding plate on the right for front axle gear propeller shaft | Model 203.087 /092 /287 /292 | |
| 7 | Pull out protective cap (1) and dismantle electrical connection circuit 30 (2) at starter (M1) | *BA15.30-P-1001-01J | |
| 8 | Dismount cable holder (1a) from starter (M1) | ||
| 9 | Dismount electrical connection terminal 50 (3) at starter (M1) | *BA15.30-P-1002-01J | |
| 10 | Remove bolts (4) and starter (M1) from the bottom. | *BA15.30-P-1003-01J | |
| 11 | Crank engine at center bolt of crankshaft in the direction of rotation of the engine and check the ring gear at the flywheel/drive plate for wear and damage | ||
| 12 | Install in the reverse order |
| Number | Designation | Engine 272, 273 | |
|---|---|---|---|
| BA15.30-P-1001-01J | Nut for connection of circuit 30 | Nm | 15 |
| BA15.30-P-1002-01J | Nut for connection of circuit 50 | Nm | 8 |
| BA15.30-P-1003-01J | Bolt connecting starter to crankcase | Nm | 40 |