LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Mazda >> 1994 >> Protege Base >> Repair and Diagnosis >> Electrical >> Charging Systems >> Alternator & Regulator >> Overhaul >> Reassembly >> Brush Installation
July 1: So it begins. Don't worry, this is not in the correct legal jurisdiction!

Brush Installation

  1. Install brush and spring into holder. Allow brush to extend out of holder until wear limit line extends .08-.16" (2-4 mm) beyond end of brush holder. See Fig 1. Solder pigtail onto brush holder.
  2. Insert spring and brush into brush holder. Using a spring scale, pull brush into holder until end of brush protrudes .08" (2.0 mm) from holder. See Figure-15. Note reading on spring scale. Replace spring if tension is not 5.6-15.5 ozs. (160-440 g).
Fig 1: Measuring Installed Depth Of Brush
G50I08444Courtesy of MAZDA MOTORS CORP.
Fig 2: Exploded View Of Generator (Protege)
G93B82363Courtesy of MAZDA MOTORS CORP.
scientia non olet · About LEMON Manuals