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Reassembly [10/2014 - ]: Procedure

  1. INSTALL FUEL PUMP ASSEMBLY WITH FILTER 

    HINT: 

    Perform "Inspection After Repairs" after replacing the fuel pump.

    Refer to INITIALIZATION [10/2014 - ]

    1. Apply gasoline to a new O-ring. Then install the fuel pump spacer and O-ring to the fuel pump assembly with filter.
      GTY363304Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Fuel Pump Spacer
      *2 O-Ring
    2. Connect the fuel pump harness connector.
    3. Attach the 5 claws of the fuel filter assembly and install the fuel pump assembly with filter.
  2. INSTALL NO. 1 FUEL SUCTION SUPPORT 
    1. Attach the 2 claws and install the No. 1 fuel suction support to the fuel filter assembly.
  3. INSTALL NO. 1 FUEL SUB-TANK 
    1. Apply gasoline to a new O-ring and install it to the jet pump.
    2. Install the jet pump while aligning it to the installation position of the No. 1 fuel sub-tank.
      GTY376064Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Attach the claw to install the jet pump nozzle.
    4. Push the 2 claws into the holes and install the No. 1 fuel sub-tank to the fuel filter assembly.
    5. Connect the fuel pump harness connector.
      GTY368268Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Install the No. 2 fuel tank cushion and No. 3 fuel tank cushion to the fuel suction plate sub-assembly, then install them to the No. 1 fuel sub-tank.
    7. Install a new fuel tank pipe setting holder.

      HINT: 

      Slightly lower the fuel suction plate sub-assembly to install the fuel tank pipe setting holder.

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