Disassembly [10/2015 - ]: Procedure

1. Secure the generator drive end frame in a vise between aluminum plates.
   NOTE:

   Do not overtighten the vise.

2. Place the rotor shaft end into SST (A).
   • SST: 09820-63021 
     1. 09821-63011

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Rotor Shaft

3. Fit SST (B) to the generator pulley with clutch.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Generator Pulley with Clutch

   • SST: 09820-63021 
     1. 09821-63020
4. Loosen the generator pulley with clutch by turning SST (B) as shown in the illustration.
   • SST: 09820-63021 
     1. 09821-63011
     2. 09821-63020
   NOTE:

   • Check that the generator drive end frame is secured in the vise tightly.
   • Hold SST (A) tightly during the operation.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Turn
   *b	Hold

5. Remove SST (A) and (B).
6. Remove the generator pulley with clutch from the rotor shaft.
7. Remove the generator drive end frame from the vise.

1. Place the generator assembly on the generator pulley with clutch.
2. Remove the 3 nuts and generator rear end cover from the generator coil assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the generator terminal insulator from the generator coil assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the 2 screws and generator brush holder assembly from the generator coil assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the 4 bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Using SST, remove the generator coil assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Hold
   *b	Turn

   • SST: 09950-40011 
     1. 09951-04020
     2. 09952-04010
     3. 09953-04020
     4. 09954-04010
     5. 09955-04071
     6. 09957-04010
     7. 09958-04011
   NOTE:

   Apply grease to the threads and tip of the SST center bolt before use.

3. Remove the washer.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the generator rotor assembly from the generator drive end frame.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Generator Rotor Assembly
   *2	Generator Drive End Frame

See step  4

1. Remove the 4 screws and retainer plate from the generator drive end frame.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Using SST and a hammer, tap out the generator drive end frame bearing.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   • SST: 09950-60010 
     1. 09951-00270
   • SST: 09950-70010 
     1. 09951-07100