Installation [09/2016 - ]: Procedure

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Slide the No. 2 fuel sender gauge assembly downwards and attach the claw labeled A to install the No. 2 fuel sender gauge assembly.

2. Connect the fuel sender gauge connector.
   NOTE:

   Do not touch the resistance plate or contacts of the No. 2 fuel sender gauge assembly.

1. Install a new fuel suction tube set gasket to the fuel tank assembly.
2. Connect the fuel return vent tube sub-assembly and set the fuel tank vent tube assembly on the fuel tank assembly.
   NOTE:

   • Do not bend the arm of the No. 2 fuel sender gauge assembly.
   • When connecting the fuel tube connector, do not excessively pull on the fuel return vent tube sub-assembly.

3. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Protrusion
   	Hole

   Align the protrusions of the fuel tank vent tube assembly with the holes in the fuel tank assembly.

4. While pressing down on the fuel tank vent tube assembly with your hand, temporarily install the fuel pump gauge retainer.

5. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Insertion Point
   	SST (Bolt)

   Set the 2 claws, 2 bolts and plate of SST on the fuel pump gauge retainer.

   • SST: 09808-14031 
     1. 09808-01010
     2. 09808-01020
     3. 09808-01030
     4. 09808-01090
   • SST: 09808-01071 

   HINT: 

   Securely insert the ends of SST into the insertion points in the fuel pump gauge retainer.

6. While firmly pressing the claws of SST into the insertion points in the fuel pump gauge retainer, tighten the bolts of the claws.
7. Attach the handle of SST.
8. Check once more that the tip of SST is securely inserted into the insertion area of the fuel pump gauge retainer as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Protrusion
   *b	Groove
   	Front of Vehicle

9. Using SST, rotate the fuel pump gauge retainer so that the protrusions of the retainer are aligned with the grooves in the fuel tank assembly to install the fuel tank vent tube assembly to the fuel tank assembly.
10. Install the No. 1 fuel tube clamp.

1. Connect the fuel sender gauge connector.
2. Install the rear floor service hole cover with new butyl tape.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Slide the fuel sender gauge assembly downwards and attach the claw labeled A to install the fuel sender gauge assembly.

2. Connect the fuel sender gauge connector.
   NOTE:

   Do not touch the resistance plate or contacts of the fuel sender gauge assembly.

Refer to INSTALLATION [09/2016 - ]