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Cruise Control Switch Circuit: Procedure

  1. READ VALUE USING TECHSTREAM 
    Fig 1: Identifying Cruise Control Main Switch
    GTY101951Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Connect the Techstream to the DLC3.
    2. Turn the engine switch on (IG).
    3. Turn the Techstream on.
    4. Enter the following menus: Powertrain / Cruise Control / Data List.
    5. Check the Data List for proper functioning of the cruise control main switch.
      DATA LIST

      Techstream Display Measurement Item/Range Normal Condition Diagnostic Note
      CCS Main SW M-CPU Main switch signal (Main CPU)/ON or OFF ON: Main switch on
      OFF: Main switch off
      -
      Cancel Switch CANCEL switch signal/ON or OFF ON: CANCEL switch on
      OFF: CANCEL switch off
      -
      SET/COAST Switch SET/COAST switch signal/ON or OFF ON: - SET switch on
      OFF: - SET switch off
      -
      RES/ACC Switch RES/ACC switch signal/ON or OFF ON: + RES switch on
      OFF: + RES switch off
      -

      OK

      When the cruise control main switch is operated, the display changes as shown above.

      RESULT

      Result Proceed to
      OK A
      NG (All items are defective) B
      NG (1 to 3 items are defective) C

    C → REPLACE CRUISE CONTROL MAIN SWITCH 

    A → PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE 

    B: Go to next step 

  2. INSPECT CRUISE CONTROL MAIN SWITCH 
    1. Remove the cruise control main switch. Refer to REMOVAL .
    2. Measure the resistance according to the value(s) in the table below.
      Fig 2: Inspecting Cruise Control Main Switch
      GTY101645Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Resistance

      Tester Connection Switch Condition Specified Condition
      1 (ECC) - 3 (CCS) Main Switch off*1 1 MΩ or higher
      Main Switch on Below 2.5 Ω
      + RES 235 to 245 Ω
      - SET 617 to 643 Ω
      CANCEL 1509 to 1571 Ω

      *1: Lever is in the neutral position

    NG → REPLACE CRUISE CONTROL MAIN SWITCH 

    OK: Go to next step 

  3. CHECK HARNESS AND CONNECTOR (CRUISE CONTROL MAIN SWITCH - SPIRAL CABLE) 
    1. Disconnect the m1 connector from the spiral cable.
      Fig 3: Identifying Connector Terminals
      GTY140942Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.
      STANDARD RESISTANCE

      Tester connection Specified condition
      Cruise control main switch side connector 1 (ECC) - m1-4 Below 1 Ω
      Cruise control main switch side connector 3 (CCS) - m1-3 Below 1 Ω

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step 

  4. INSPECT SPIRAL CABLE 
    NOTE:

    The spiral cable is an important part of the SRS airbag system. Incorrect removal or installation of the spiral cable may prevent the airbag from deploying. Be sure to follow the service information.

    HINT: 

    1. Remove the spiral cable.
      Fig 4: Checking Spiral Cable
      GTY150125Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.
      STANDARD RESISTANCE

      Tester Connection Spiral Cable Position Specified Condition
      m1-3 - J24-1 (CCS) Center Below 1 Ω
      2.5 rotations to the left
      2.5 rotations to the right
      m1-4 - J24-2 (ECC) Center Below 1 Ω
      2.5 rotations to the left
      2.5 rotations to the right

      HINT: 

      The spiral cable makes a maximum of approximately 5 rotations.

    NG → REPLACE SPIRAL CABLE 

    OK: Go to next step 

  5. CHECK WIRE HARNESS (SPIRAL CABLE - ECM AND BODY GROUND) 
    1. Measure the resistance according to the value(s) in the table below.
      Fig 5: Identifying Connector Terminals
      GTY136327Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard resistance

      Tester Connection Condition Specified Condition
      J24-1 (CCS) - A6-31 (CCS) Always Below 1 Ω
      A6-31 (CCS) - Body ground Always 10 kΩ or higher
      J24-2 (ECC) - Body ground Always Below 1 Ω

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK → REPLACE ECM