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Air Conditioning Unit: Installation

  1. INSTALL BLOWER ASSEMBLY 
    1. Install the blower assembly with the claw and screw.

      Torque: 3.0 N*m (31 kgf*cm, 27 in.*lbf) 

    2. Connect the connector.
      Fig 1: Identifying Blower Assembly Claw And Screw
      G05755341Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY  (See INSTALLATION  )
  3. INSTALL NO. 2 AIR DUCT 
    1. Install the No. 2 air duct with the screw.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

      Fig 2: Identifying No. 2 Air Duct Screw
      G05297842Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL AIR CONDITIONER UNIT ASSEMBLY 
    1. Install the air conditioner unit assembly with the 3 bolts and 2 screws.
      Fig 3: View of Air Conditioner Unit Assembly
      G05831539Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 9.8 N*m (100 kgf*cm, 7 ft.*lbf) (bolt 1) 

  5. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY 
    1. Driver seat side:
      Fig 4: Identifying Instrument Panel Reinforcement Assembly
      G05755377Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a T40 "torx" socket, install the instrument panel reinforcement with the 3 "torx" bolts.
    2. Passenger seat side:
      1. Using a 12 mm hexagon wrench, install the instrument panel reinforcement with the 2 bolts.

        Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

      2. Using a T40 "torx" socket, install the instrument panel reinforcement with the 2 "torx" bolts.

        Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

    3. Install the instrument panel reinforcement with the 4 bolts and nut.
      Fig 5: Identifying Instrument Panel Nad Bolt
      G05831541Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 9.8 N*m (100 kgf*cm, 7 ft.*lbf) (nut 1) 

    4. Install the bolt and cap.
    5. Connect the 19 connectors and attach the 27 clamps.
    6. Install the 2 junction blocks with the 2 bolts and nut.
      Fig 6: Identifying Nuts, Bolts And Junction Blocks
      G05831504Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL IMMOBILIZER CODE ECU 
  7. INSTALL DEFROSTER NOZZLE LOWER ASSEMBLY 
    1. Attach the 4 claws to install the defroster nozzle lower.
      2. Fig 7: Identifying Clamps And Connectors
      G05755335Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL STEERING COLUMN ASSEMBLY (for Manual Tilt)  (See INSTALLATION )
  9. INSTALL STEERING COLUMN ASSEMBLY (for Power Tilt and Power Telescopic)  (See INSTALLATION )
  10. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY (for 2WD)  (See INSTALLATION )
  11. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for 4WD)  (See INSTALLATION )
  12. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY  (See INSTALLATION )
  13. CONNECT PASSENGER AIRBAG CONNECTOR 
  14. INSTALL NO. 2 CONSOLE BOX DUCT (for Manual Transmission)  (See INSTALLATION )
  15. INSTALL NO. 1 CONSOLE BOX DUCT (for Automatic Transmission)  (See INSTALLATION )
  16. INSTALL NO. 2 CONSOLE BOX DUCT (for Automatic Transmission)  (See INSTALLATION )
  17. INSTALL FRONT STEREO COMPONENT SPEAKER ASSEMBLY (w/ Front Center Speaker)  (See INSTALLATION )
  18. INSTALL NO. 3 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY  (See INSTALLATION )
  19. INSTALL NO. 2 INSTRUMENT PANEL REGISTER ASSEMBLY  (See INSTALLATION )
  20. INSTALL NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY  (See INSTALLATION )
  21. INSTALL FRONT PILLAR GARNISH LH  (See INSTALLATION )
  22. INSTALL FRONT PILLAR GARNISH RH 
  23. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY  (See INSTALLATION )
  24. INSTALL FRONT PASSENGER SIDE KNEE AIRBAG ASSEMBLY  (See INSTALLATION )
  25. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY  (See INSTALLATION )
  26. INSTALL SIDE INSTRUMENT PANEL RH  (See INSTALLATION )
  27. INSTALL FRONT DOOR OPENING TRIM COVER RH  (See INSTALLATION )
  28. INSTALL FRONT DOOR SCUFF PLATE RH (w/o Illumination) 
  29. INSTALL FRONT DOOR SCUFF PLATE RH (w/ Illumination) 
  30. INSTALL COMBINATION METER ASSEMBLY  (See INSTALLATION )
  31. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY  (See INSTALLATION )
  32. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY  (See INSTALLATION )
  33. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY  (See INSTALLATION )
  34. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY  (See INSTALLATION )
  35. INSTALL SIDE INSTRUMENT PANEL LH  (See INSTALLATION )
  36. INSTALL FRONT DOOR OPENING TRIM COVER LH  (See INSTALLATION )
  37. INSTALL FRONT DOOR SCUFF PLATE LH (w/o Illumination)  (See INSTALLATION )
  38. INSTALL FRONT DOOR SCUFF PLATE LH (w/ Illumination)  (See INSTALLATION )
  39. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY  (See INSTALLATION )
  40. INSTALL STEERING COLUMN COVER (for Manual Tilt)  (See INSTALLATION )
  41. INSTALL STEERING COLUMN COVER (for Power Tilt and Power Telescopic)  (See INSTALLATION )
  42. ADJUST SPIRAL CABLE SUB-ASSEMBLY  (See INSTALLATION )
  43. INSTALL STEERING WHEEL ASSEMBLY  (See INSTALLATION )
  44. INSTALL STEERING PAD  (See INSTALLATION )
  45. INSTALL LOWER NO. 3 STEERING WHEEL COVER  (See INSTALLATION )
  46. INSTALL LOWER NO. 2 STEERING WHEEL COVER  (See INSTALLATION )
  47. INSTALL INTEGRATION CONTROL PANEL WITH RADIO RECEIVER ASSEMBLY (w/o Navigation System)  (See INSTALLATION )
  48. INSTALL MULTI-DISPLAY WITH RADIO RECEIVER ASSEMBLY (w/ Navigation System)  (See INSTALLATION )
  49. INSTALL CENTER LOWER INSTRUMENT CLUSTER FINISH PANEL  (See INSTALLATION )
  50. INSTALL NO. 3 INSTRUMENT PANEL REGISTER ASSEMBLY  (See INSTALLATION )
  51. INSTALL CONSOLE BOX  (See INSTALLATION )
  52. INSTALL CONSOLE BOX REGISTER ASSEMBLY  (See INSTALLATION )
  53. INSTALL FRONT ASH RECEPTACLE SUB-ASSEMBLY  (See INSTALLATION )
  54. INSTALL FRONT CONSOLE PANEL SUB-ASSEMBLY (for Manual Transmission)  (See INSTALLATION )
  55. INSTALL REAR CONSOLE PANEL SUB-ASSEMBLY (for Manual Transmission)  (See INSTALLATION )
  56. INSTALL CONSOLE PANEL SUB-ASSEMBLY (for Automatic Transmission)  (See INSTALLATION )
  57. INSTALL UPPER NO. 2 CONSOLE PANEL GARNISH (for Automatic Transmission)  (See INSTALLATION )
  58. INSTALL UPPER NO. 1 CONSOLE PANEL GARNISH (for Automatic Transmission)  (See INSTALLATION )
  59. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transmission) 
  60. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Automatic Transmission) 
  61. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY  (See INSTALLATION )
  62. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY  (See INSTALLATION )
  63. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH  (See INSTALLATION )
  64. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH  (See INSTALLATION )
  65. INSTALL FRONT WIPER ARM HEAD CAP  (See INSTALLATION )
  66. INSTALL ROOF DRIP SIDE FINISH MOLDING LH 
  67. INSTALL ROOF DRIP SIDE FINISH MOLDING RH 
  68. INSTALL FRONT FENDER PROTECTOR UPPER LH  (See INSTALLATION )
  69. INSTALL FRONT FENDER PROTECTOR UPPER RH  (See INSTALLATION )
  70. INSTALL HEATER WATER INLET HOSE 
    1. Install the water hose and attach the clip.
  71. INSTALL HEATER WATER OUTLET HOSE 
    1. Use the same procedures described for the water hose inlet.
  72. INSTALL LIQUID TUBE SUB-ASSEMBLY 
    1. Remove the vinyl tape attached to the tube.
    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the liquid tube.

      Compressor oil: 

      ND-OIL 8 or equivalent 

    3. Install the O-ring on the liquid tube.
    4. Install the liquid tube to the fitting hole.
  73. INSTALL SUCTION PIPE SUB-ASSEMBLY 
    1. Remove the vinyl tape attached to the pipe.
    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the suction pipe.

      Compressor oil: 

      ND-OIL 8 or equivalent 

    3. Install the O-ring on the suction pipe.
    4. Move the hook connector in the direction indicated by the arrow in the illustration.
    5. Insert the pipe joints into the fitting holes securely and tighten the bolt.

      Torque: 9.8 N*m (100 kgf*cm, 7 ft.*lbf) 

      Fig 8: Identifying Moving Hook Connector In Direction
      G05831544Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  74. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  75. PERFORM INITIALIZATION 
    NOTE: Some systems need initialization after reconnecting the cable to the negative battery terminal (See INITIALIZATION )
  76. CHARGE REFRIGERANT  (See REPLACEMENT  )
  77. WARM UP ENGINE  (See REPLACEMENT  )
  78. CHECK FOR LEAKAGE OF REFRIGERANT  (See REPLACEMENT  )
  79. INSTALL ENGINE ROOM SIDE COVER LH  (See INSTALLATION )
  80. INSTALL ENGINE ROOM SIDE COVER RH  (See INSTALLATION )
  81. INSTALL COOL AIR INTAKE DUCT SEAL  (See INSTALLATION )
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