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Cooling System (Mechanical): Cooling: Thermostat: Inspection

  1. INSPECT WATER INLET SUB-ASSEMBLY WITH THERMOSTAT 

    HINT:

    The water inlet with thermostat is stamped with the valve opening temperature.

    Fig 1: Identifying Thermostat Valve Opening Temperature
    G04948177Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Immerse the water inlet with thermostat in water and gradually heat the water.
    2. Check the valve opening temperature.

      Standard valve opening temperature: 80 to 84°C (176 to 183°F) 

      If the valve opening temperature is not within the specified range, replace the water inlet with thermostat.

      Fig 2: Checking Valve Opening Temperature
      G04948178Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Check the valve lift.

      Standard valve lift: 10.0 mm (0.394 in.) or more at 95°C (203°F) 

      If the valve lift is not as specified, replace the water inlet with thermostat.

    4. Check that the valve is fully closed when the water inlet with thermostat is at a low temperature (below 77°C (171°F)).

      If it is not closed, replace the water inlet with thermostat.

      Fig 3: Checking Valve Lift
      G04948179Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002