Repair Procedures: Inspection: Piston
- Clean piston
- Using a gasket scraper, remove the carbon from the piston top.
- Using a groove cleaning tool, clean the piston ring grooves.
- Using solvent and a brush, thoroughly clean the piston.NOTE: Do not use a wire brush.
- Check the piston-to-cylinder clearance by calculating the difference between the cylinder bore inner diameter and the piston outer diameter.
Clearance:
0.04 - 0.06 mm (0.0016 - 0.0024 in.)
- Using a cylinder bore gauge, measure the cylinder bore diameter in the direction of the thrust and axial.
Standard diameter:
92.00 - 92.03 mm (3.6220 - 3.6232 in.)
- Measure the piston outside diameter at 14 mm (0.55118 in.) from bottom land of the piston.
Standard diameter:
91.95 - 91.98 mm (3.6201 - 3.6213 in.)
- Using a cylinder bore gauge, measure the cylinder bore diameter in the direction of the thrust and axial.
- Select piston by the cylinder bore class.
Clearance:
0.04 - 0.05 mm (0.0016 - 0.0020 in.)