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Home >> Kia >> 2020 >> Cadenza Technology >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Cylinder Block >> Piston And Connecting Rod >> Repair Procedures >> Inspection >> Piston
July 1: So it begins. Don't worry, this is not in the correct legal jurisdiction!

Repair Procedures: Inspection: Piston

  1. Clean piston
    1. Using a gasket scraper, remove the carbon from the piston top.
    2. Using a groove cleaning tool, clean the piston ring grooves.
    3. Using solvent and a brush, thoroughly clean the piston.
      NOTE: Do not use a wire brush.
  2. Check the piston-to-cylinder clearance by calculating the difference between the cylinder bore inner diameter and the piston outer diameter.

    Clearance: 

    0.04 - 0.06 mm (0.0016 - 0.0024 in.)

    1. Using a cylinder bore gauge, measure the cylinder bore diameter in the direction of the thrust and axial.

      Standard diameter: 

      92.00 - 92.03 mm (3.6220 - 3.6232 in.)

      G13402777Courtesy of KIA MOTORS AMERICA, INC.
    2. Measure the piston outside diameter at 14 mm (0.55118 in.) from bottom land of the piston.

      Standard diameter: 

      91.95 - 91.98 mm (3.6201 - 3.6213 in.)

      G13402778Courtesy of KIA MOTORS AMERICA, INC.
  3. Select piston by the cylinder bore class.

    Clearance: 

    0.04 - 0.05 mm (0.0016 - 0.0020 in.)

    1. Check the cylinder bore size code on the cylinder block.
      G13402779Courtesy of KIA MOTORS AMERICA, INC.