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Home >> Kia >> 2017 >> Forte EX >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Air Conditioning System >> Compressor >> Repair Procedures >> Disassembly
July 1: So it begins. Don't worry, this is not in the correct legal jurisdiction!

Repair Procedures: Disassembly

  1. Remove the front right side tire.
  2. Remove the engine room side cover (A).
    Fig 1: Engine Room Under Side Cover
    G12166692Courtesy of KIA MOTORS AMERICA, INC.
  3. Remove the wheel guard from the wheel house.
  4. Loosen the drive belt.

    (Refer to Engine Mechanical System - "DRIVE BELT ")

  5. Remove the center bolt (A) while holding the disc & hub assembly bolt remover (09977-3R000).

    Tightening Torque: 

    9.8 - 14.7 N.m (1.0 - 1.5 kgf.m, 7.2 - 10.8 lb.ft)

    Fig 2: Removing Center Bolt
    G12166693Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the disc & hub assembly (A) and shim (gap washer). Be careful not to lose the shims.

    Tightening Torque: 

    5 - 7 N.m (0.5 - 0.7 kgf.m, 3.6 - 5.1 lb.ft)

    Fig 3: Removing Disc & Hub Assembly
    G12166694Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the pulley (B) after removing the snap ring (A) with snap ring pilers.
    NOTE:
    • Be careful not to damage the pulley (B) and compressor during removal/installation.
    • Once the snap ring (A) is removed, replace it with a new one.
    Fig 4: Removing Snap Ring
    G12166695Courtesy of KIA MOTORS AMERICA, INC.
  8. Reassemble the compressor clutch in the reverse order of disassembly.
    • Clean the pulley and compressor sliding surfaces with non-petroleum solvent.
    • Install new snap ring, and make sure they are fully seated in the groove.
    • Make sure that the pulley turns smoothly after it is reassembled.