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Home >> Kia >> 2016 >> Forte EX >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 19 (Engine Cooling System - 1.8L) >> Radiator >> Repair Procedures >> Removal And Installation
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Removal And Installation

WARNING: This page is about a different variant/trim than selected.
  1. Remove the cooling fan.

    (Refer to Cooling System - "COOLING FAN ")

  2. Remove the radiator upper hose (A).
    Fig 1: Locate Radiator Upper Hose
    G11793333Courtesy of KIA MOTORS AMERICA, INC.
  3. Remove the radiator lower hose (B).
    Fig 2: Locate Radiator Lower Hose
    G11793334Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Install the radiator hoses as shown illustrations.
    Fig 3: Illustrate For Installing Radiator Hoses
    G11793335Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the ATF cooler hoses.

    (Refer to Automatic Transaxle System - "AUTOMATIC TRANSAXLE ")

  5. Remove the front bumper cover.

    (Refer to Body - "FRONT BUMPER COVER ")

  6. Remove the air guards (A).

    Tightening Torque: 

    3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)

    Fig 4: Locate Air Guards - Left
    G11793336Courtesy of KIA MOTORS AMERICA, INC.
    Fig 5: Locate Air Guards - Right
    G11793337Courtesy of KIA MOTORS AMERICA, INC.
  7. Loosen the mounting bolts (A) and then remove the radiator upper brackets (B).

    Tightening torque: 

    6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

    Fig 6: Remove Radiator Upper Brackets Mounting Bolts
    G11793338Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the A/C condenser from the radiator assembly and then lift up the radiator assembly (A).
    Fig 7: Remove A/C Condenser From Radiator Assembly
    G11793339Courtesy of KIA MOTORS AMERICA, INC.
  9. Install in the reverse order of removal.
  10. Fill the radiator with coolant and check for leaks.
    NOTE:
    • Bleed air from the cooling system.
      • Start engine and let it run until it warms up (until the radiator fan operates 3 or 4 times).
      • Turn off engine. Check the coolant level and add coolant if needed. This will allow trapped air to be removed from the cooling system.
      • Put the radiator cap on tightly, then run engine again and check for leaks.