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Home >> Kia >> 2007 >> Sedona Base >> Repair and Diagnosis >> Steering >> Power Steering >> Mechanical Power Steering System >> Power Steering Oil Pump >> Disassembly >> Notes
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Power Steering Oil Pump: Disassembly: Notes

  1. Remove two bolts from the oil pump body (A), and then remove the suction pipe (B) and O-ring.
    Fig 1: Identifying Oil Pump Body And Suction Pipe
    G04805631Courtesy of KIA MOTORS AMERICA, INC.
  2. Loosen the four bolts and remove the oil pump cover assembly (A) and the gasket.
    Fig 2: Identifying Oil Pump Cover Assembly
    G04805632Courtesy of KIA MOTORS AMERICA, INC.
    Fig 3: Identifying Oil Pump Cover Gasket
    G04805633Courtesy of KIA MOTORS AMERICA, INC.
  3. Remove the rotor and vanes.
    Fig 4: Identifying Rotor And Vanes
    G04805634Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the cam ring.
    Fig 5: Identifying Cam Ring
    G04805635Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the oil pump side plate (A).
    Fig 6: Identifying Oil Pump Side Plate
    G04805636Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the inner and outer O-ring (A).
    Fig 7: Identifying O-Ring
    G04805637Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: When assembling, use a new gasket and O-ring.
  7. Mount the pump in a vise and remove the pulley (A) nut and the spring washer.
    Fig 8: Identifying Oil Pump Pulley
    G04805638Courtesy of KIA MOTORS AMERICA, INC.
  8. After removing the snap ring (A) of the shaft with snap ring pliers, remove the dust spacer.
    Fig 9: Identifying Snap Ring
    G04805639Courtesy of KIA MOTORS AMERICA, INC.
  9. Tap the rotor side of the shaft slightly with a plastic hammer (A) to remove the shaft (B).
    Fig 10: Tapping Rotor Side Of Shaft With Plastic Hammer
    G04805640Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the oil seal from the oil pump body.
    NOTE: When assembling, use a new oil seal.
  11. Remove the connector from the oil pump body, and take out the flow control valve (A) and the flow control spring (B).
    Fig 11: Identifying Control Valve And Control Spring
    G04805641Courtesy of KIA MOTORS AMERICA, INC.
  12. Remove the O-ring from the connector.
    CAUTION: Do not disassemble the flow control valve.