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Home >> Kia >> 2007 >> Rondo Base >> Repair and Diagnosis >> Steering >> Power Steering >> Steering System >> Mechanical Power Steering System >> Power Steering Gear Box >> Removal
July 1: So it begins. Don't worry, this is not in the correct legal jurisdiction!

Power Steering Gear Box: Removal

  1. Remove the both front wheels.
  2. Drain the power steering fluid by disconnecting the return hose (A).
    Fig 1: Identifying Return Hose
    G05187076Courtesy of KIA MOTORS AMERICA, INC.
  3. Disconnect the pressure tube (A) from the power steering pump by loosening the eye bolt.
    Fig 2: Identifying Pressure Tube (2.7L)
    G05186908Courtesy of KIA MOTORS AMERICA, INC.
    Fig 3: Identifying Pressure Tube (2.4L)
    G05186907Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the stabilizer link (A) with the strut assembly by loosening the nut.
    Fig 4: Identifying Stabilizer Link With Nut
    G05186876Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the split pin and castle nut and then disconnect the tie-rod end (A) with the knuckle using a SST (09568-34000).
    Fig 5: Disconnecting Tie-Rod End From Knuckle
    G05186911Courtesy of KIA MOTORS AMERICA, INC.
  6. Separate the knuckle with the lower arm by loosening the mounting bolts (A).
    Fig 6: Separating Knuckle With Lower Arm
    G05186912Courtesy of KIA MOTORS AMERICA, INC.
  7. Loosen the bolt (A) and then disconnect the universal joint assembly (B) with the pinion of the steering gear.
    Fig 7: Identifying Universal Joint Assembly With Bolts
    G05186906Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the muffler rubber hanger (A).
    Fig 8: Identifying Muffler Rubber Hanger
    G05186913Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the front and rear roll stopper through bolts and nuts (A, B).
    Fig 9: Identifying Front Roll Stopper Through Bolts
    G05186914Courtesy of KIA MOTORS AMERICA, INC.
    Fig 10: Identifying Rear Roll Stopper Through Bolts
    G05186915Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the sub-frame (A) and stay by loosening mounting bolts.
    Fig 11: Identifying Sub-Frame
    G05187086Courtesy of KIA MOTORS AMERICA, INC.
  11. Loosen the return hose mounting bracket bolt (A).
    Fig 12: Identifying Return Hose Mounting Bracket Bolt
    G05187087Courtesy of KIA MOTORS AMERICA, INC.
  12. Remove the rear roll stopper (A) from the sub-frame by loosening the mounting bolts.
    Fig 13: Identifying Rear Roll Stopper At Sub-Frame
    G05187088Courtesy of KIA MOTORS AMERICA, INC.
  13. Remove the heat protector (A).
    Fig 14: Identifying Heat Protector
    G05187089Courtesy of KIA MOTORS AMERICA, INC.
  14. Remove the pressure (A) and return tube (B) from the steering gear box.
    Fig 15: Identifying Pressure & Return Tubes
    G05187090Courtesy of KIA MOTORS AMERICA, INC.
  15. Remove the steering gear box from the sub-frame by loosening the mounting bolts.
    Fig 16: Identifying Steering Gear Box
    G05187091Courtesy of KIA MOTORS AMERICA, INC.