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Home >> Kia >> 2001 >> Magentis LX, 2.4 6, Standard >> Repair and Diagnosis >> Transmission >> Manual Trans >> Overhaul >> Manual Transaxle System >> Manual Transaxle Assembly >> Disassembly
July 1: So it begins. Don't worry, this is not in the correct legal jurisdiction!

Manual Transaxle Assembly: Disassembly

  1. Remove the transaxle mounting bracket.
    Fig 1: Removing Mounting Bracket
    G02702365
  2. Remove the shift control cable bracket.
    Fig 2: Removing Shift Control Cable Bracket
    G02702366
  3. Remove the clutch release cylinder.
    Fig 3: Removing Clutch Release Cylinder
    G02702367
  4. Remove the backup lamp switch.
    Fig 4: Removing Backup Lamp Switch
    G02702368
  5. Remove the speedometer driven gear.
    Fig 5: Removing Speedometer Driven Gear
    G02702369
  6. Remove the clutch release fork shaft and the release bearing sleeve.
    Fig 6: Removing Clutch Release Fork Shaft & Release Bearing Sleeve
    G02702370
  7. Remove the reamer bolt.
    Fig 7: Removing Reamer Bolt
    G02702371
  8. Remove the poppet ball assembly.
    Fig 8: Removing Poppet Ball Assembly
    G02702372
  9. Remove the side cover and the reverse idler gear assembly.
  10. Remove the select lever, the shift lever and sealing cap.
    Fig 9: Removing Select Lever, Shift Lever & Sealing Cap
    G02702373
  11. Remove the clutch housing from the transmission case with the snap ring extended.
    Fig 10: Extending Snap Ring To Remove Clutch Housing
    G02702374
  12. Remove the interlock body and the control shaft.
    Fig 11: Removing Interlock Body & Control Shaft
    G02702375
  13. Remove the shift rail.
    Fig 12: Removing Shift Rail
    G02702376
  14. Remove the shift fork (5th & Rev).
    Fig 13: Removing Shift Fork (5th & Rev)
    G02702377
  15. Remove the shift fork (3rd & 4th).
    Fig 14: Removing Shift Fork (3rd & 4th)
    G02702378
  16. Remove the shift fork (1st & 2nd).
    Fig 15: Removing Shift Fork (1st & 2nd)
    G02702379
  17. Remove the bearing retainer.
    Fig 16: Removing Bearing Retainer
    G02702380
  18. Remove the output shaft assembly and the input shaft assembly.
    Fig 17: Removing Input & Output Shaft Assemblies
    G02702381
  19. Remove the differential assembly.
    Fig 18: Removing Differential Assembly
    G02702382
  20. Remove the detent body cover and the roller bearing.
    Fig 19: Removing Detent Body Cover & Roller Bearing
    G02702383
  21. Remove the differential bearing outer spacer using special tool (09455-33200) and the drive shaft oil seal.
    Fig 20: Removing Differential Bearing Outer Spacer
    G02702384
  22. Remove the shift arm and the select arm from the transmission case.
    Fig 21: Removing Shift Arm & Select Arm
    G02702385