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Section 116 (5.7L Engine (Service Information)): Installation: Installation

WARNING: This page is about a different car, the 2009 Jeep Grand Cherokee. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Engine Lift Fixture & Adapter
GC0088009Courtesy of CHRYSLER LLC
NOTE: Do not use air tools to install 8984A Engine Lift Fixture (1) and Adapter 8984A Eagle (2).
  1. Install the engine lift fixture 8984A (1) and adapter 8984A Eagle (2).
  2. Position the engine in the engine compartment.
    Fig 2: Removing/Installing Transmission To Engine Bolts
    GC0082900Courtesy of CHRYSLER LLC
  3. Lower and align the engine (1) with the transmission (3).
  4. Install two transmission bell housing to engine block mounting bolts (2) finger tight.
    Fig 3: ENGINE MOUNT BOLT
    GC0082901Courtesy of CHRYSLER LLC
  5. Lower the engine assembly until the engine mount through bolts (3) line up in the frame brackets (1).
  6. Raise and support the vehicle on a hoist.
    Fig 4: Removing/Installing Transmission To Engine Bolts
    GC0082900Courtesy of CHRYSLER LLC
  7. Install the remaining transmission bell housing to engine block mounting bolts (2) and tighten to 68 N.m (50 ft. lbs.)
    Fig 5: OIL PAN TO TRANSMISSION BOLTS
    GC0092084Courtesy of CHRYSLER LLC
  8. Install both the left and right side oil pan to transmission bolts (1) and tighten bolts to 54 N.m (40 ft. lbs.).
  9. Connect the transmission oil cooler lines at the oil pan and tighten bolts to 12 N.m (9 ft. lbs.).
    Fig 6: ENGINE MOUNT BOLT
    GC0082901Courtesy of CHRYSLER LLC
  10. Install the engine mount through bolts (3) and nuts and tighten to 95 N.m (70 ft. lbs.).
    Fig 7: Drive Plate Torque Converter Bolts
    GC0081755Courtesy of CHRYSLER LLC
  11. Install all torque converter-to-flexplate bolts (1) by hand, verify the torque converter is pulled flush to the flexplate and tighten bolts to 31 N.m (23 ft. lbs.).
    Fig 8: Structural Dust Cover
    GC0085486Courtesy of CHRYSLER LLC
    CAUTION: The structural dust cover must be installed as described in the Structural Dust Cover installation procedure. Failure to do so will cause severe damage to the cover.
  12. Install the structural dust cover (1). See Engine/Engine Block/COVER, Structural Dust - Installation .
    Fig 9: Relocate Starter
    GC0082902Courtesy of CHRYSLER LLC
  13. Install the starter (1) and connect the starter wires. Refer to Electrical - Engine Systems/Starting/STARTER - Installation .
    Fig 10: LH CATALYTIC CONVERTER
    GC0080046Courtesy of CHRYSLER LLC
  14. Install the front exhaust pipe/catalytic converter assembly (4) to the exhaust manifold flange and tighten the bolts and nuts (3) to 26 N.m (19 ft. lbs.).
  15. Lower the vehicle.
    Fig 11: Engine Lift Fixture & Adapter
    GC0088009Courtesy of CHRYSLER LLC
  16. Remove the engine lift fixture 8984A and adapter 8984A Eagle (1,2).
    Fig 12: Fuel Supply Line Quick Connect Fitting At Fuel Rail
    GC0088122Courtesy of CHRYSLER LLC
  17. Connect the fuel supply line (1). Refer to Fuel System/Fuel Delivery/FITTING, Quick Connect - Standard Procedure .
    Fig 13: RETURN HOSE - 5.7
    GC0118699Courtesy of CHRYSLER LLC
  18. Install the power steering pump. Refer to Steering/Pump - Installation .
    Fig 14: HEATER HOSE SUPPLY
    GC0079910Courtesy of CHRYSLER LLC
  19. Connect the heater hoses (1).
    Fig 15: GENERATOR-5.7L
    GC0081752Courtesy of CHRYSLER LLC
  20. Reconnect the ground wires to the rear of each cylinder head.
  21. Install the intake manifold. See Engine/Manifolds/MANIFOLD, Intake - Installation .
  22. Install the generator (2), and wire connections. Refer to Electrical - Engine Systems/Charging/GENERATOR - Installation .
    Fig 16: COMPRESSOR-A/C 5.7L REMOVAL/INSTALLATION
    GC0081750Courtesy of CHRYSLER LLC
  23. Install the A/C compressor (3). Refer to Heating and Air Conditioning/Plumbing/COMPRESSOR, A/C - Installation .
    Fig 17: Identifying Accessory Drive Belt
    GC0118700Courtesy of CHRYSLER LLC
  24. Install the accessory drive belt. Refer to Cooling/Accessory Drive/BELT, Serpentine - Installation .
  25. Install the radiator fan and shroud assembly. Refer to Cooling/Engine/FAN, Cooling - Installation .
  26. Connect the radiator lower hose.
  27. Connect the transmission oil cooler lines to the radiator.
  28. Connect the radiator upper hose.
    Fig 18: ENGINE COVER
    GC0118441Courtesy of CHRYSLER LLC
  29. Install the air cleaner resonator and duct work.
  30. Add engine oil to the crankcase. Refer to Vehicle Quick Reference/Capacities and Recommended Fluids - Specifications .
  31. Fill the cooling system. Refer to Cooling - Standard Procedure .
  32. Install the engine cover (1).
    Fig 19: STRUT TOWER SUPPORT
    GC0118652Courtesy of CHRYSLER LLC
  33. Install the strut tower support (1).
  34. Connect the negative battery cable.
  35. Start the engine and inspect for leaks.
  36. Road test the vehicle.
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