Diagnosis Procedure
- CHECK GROUND CONNECTIONS
- Turn ignition switch OFF.
- Loosen and retighten three ground screws on the body.
Refer to , "GROUND INSPECTION ".
OK or NG
OK: GO TO 2.
NG: Repair or replace ground connections.
- CHECK FPCM POWER SUPPLY CIRCUIT
- Disconnect fuel pump control module (FPCM) harness connector.
- Turn ignition switch ON.
- Check voltage between FPCM terminal 4 and ground with CONSULT-III or tester.
Voltage: Battery voltage
OK or NG
OK: GO TO 4.
NG: GO TO 3.
- DETECT MALFUNCTIONING PART
Check the following.
- Harness for open or short between FPCM and IPDM E/R
Repair open circuit or short to ground or short to power in harness or connectors.
- CHECK FPCM GROUND CIRCUIT-I FOR OPEN AND SHORT
- Turn ignition switch OFF.
- Check harness continuity between FPCM terminal 1 and ground.
Refer to WIRING DIAGRAM .
Continuity should exist.
- Also check harness for short to power.
OK or NG
OK: GO TO 5.
NG: Repair open circuit or short to power in harness or connectors.
- CHECK FPCM GROUND CIRCUIT-II FOR OPEN AND SHORT
- Disconnect "fuel level sensor unit and fuel pump" harness connector.
- Disconnect dropping resistor harness connector.
- Check harness continuity between the following; "fuel level sensor unit and fuel pump" terminal 3 and dropping resistor terminal 2,
FPCM terminal 2 and dropping resister terminal 2.
Refer to WIRING DIAGRAM .
Continuity should exist.
- Check harness continuity between the following;
FPCM terminal 2 and ground, "fuel level sensor and fuel pump" terminal 3 and ground.
Refer to WIRING DIAGRAM .
Continuity should not exist.
- Also check harness for short to power.
OK or NG
OK: GO TO 7.
NG: GO TO 6.
- DETECT MALFUNCTIONING PART
Check the following.
- Harness for open or short between "fuel level sensor unit and fuel pump" and dropping resistor
- Harness connectors C1, E41
- Harness for open or short between FPCM and dropping resistor
- Harness for short between "fuel level sensor unit and fuel pump" and ground
- Harness for short between FPCM and ground
Repair open circuit or short to ground or short to power in harness or connectors.
- CHECK FPCM INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
- Disconnect ECM harness connector.
- Check harness continuity between ECM terminal 38 and FPCM terminal 2.
Refer to WIRING DIAGRAM .
Continuity should exist.
- Check harness continuity between ECM terminal 38 and ground.
Refer to WIRING DIAGRAM .
Continuity should not exist.
- Also check harness for short to power.
OK or NG
OK: GO TO 9.
NG: GO TO 8.
- DETECT MALFUNCTIONING PART
Check the following.
- Harness connectors F32, E2
- Harness for open or short between ECM and FPCM
Repair open circuit or short to ground or short to power in harness or connectors.
- CHECK FPCM OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
- Check harness continuity between ECM terminal 39 and FPCM terminal 3.
Refer to WIRING DIAGRAM .
Continuity should exist.
- Also check harness for short to ground and short to power.
OK or NG
OK: GO TO 11.
NG: GO TO 10.
- Check harness continuity between ECM terminal 39 and FPCM terminal 3.
- DETECT MALFUNCTIONING PART
Check the following.
- Harness connectors F32, E2
- Harness for open or short between ECM and FPCM
Repair open circuit or short to ground or short to power in harness or connectors.
- CHECK FPCM
Refer to , "COMPONENT INSPECTION ".
OK or NG
OK: GO TO 12.
NG: Replace FPCM.
- CHECK INTERMITTENT INCIDENT
Refer to "HOW TO CHECK TERMINAL " and "INTERMITTENT INCIDENT ".
INSPECTION END