Repair Procedures: Installation
- Check that the shift lever is placed in the "N" position.
- Lightly tighten the inhibitor switch mounting bolts (A) after installing the inhibitor switch (B).
- Lightly tighten the manual control lever mounting nut (B) after installing the manual control lever (A).
- Align the hole (A) in the manual control lever with the "N" position hole (B) of the inhibitor switch and then insert the inhibitor switch guide pin (SST No.:09480-A3800).
- Tighten the nut (A) and bolts (B) with the specified torque.
Tightening torque:
- 17.7 - 24.5 N.m (1.8 - 2.5 kgf.m, 13.0 - 18.1 lb-ft)
- 9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)
- Lightly tighten the nut (B) after connected the shift cable (C) in the manual control lever (D).
- Push shift cable (C) lightly to "F" direction shown in the illustration to eliminate free play of shift cable.
- Tighten the nut (B) with the specified torque.
Tightening torque:
9.8 - 14.7 N.m (1.0 - 1.5 kgf.m, 7.2 - 10.8 lb-ft)
- Remove the inhibitor switch guide pin (SST No.: 09480-A3800) from the hole.
- Connect the inhibitor switch connector (A).
- Install the HPCU (Refer to "HYBRID POWER CONTROL UNIT ")
- Install the Hybrid Power Control Unit (HPCU) tray (A).
Tightening torque:
8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 lb-ft)
- Connect the battery negative (-) cable.
- Connect the high voltage.
- Check that operating surely at each range of the inhibitor switch corresponding to each position of shift lever.