LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Hyundai >> 2017 >> Sonata Plug-In Hybrid >> Repair and Diagnosis >> External Pages >> Different car >> Section 249 (Driveshaft Assembly) >> TJ Joint >> Repair Procedures >> Removal
July 1: So it begins. Don't worry, this is not in the correct legal jurisdiction!

Repair Procedures: Removal

WARNING: This page is about a different car, the 2017 Hyundai Santa Fe Sport. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:
  • Special grease must be applied to the driveshaft joint. Do not substitute with another type of grease.
  • The boot band should be replaced with a new one.
  1. Remove the Front Driveshaft.

    (Refer to Driveshaft Assembly - "FRONT DRIVESHAFT ")

  2. Remove the housing circlip (B) from the driveshaft spline (A).
    Fig 1: Removing Housing Circlip From Driveshaft Spline
    G12055931Courtesy of HYUNDAI MOTOR AMERICA
  3. Remove both boot bands from the TJ housing.
    Fig 2: Removing Both Boot Bands From TJ Housing (1 Of 2)
    G12055932Courtesy of HYUNDAI MOTOR AMERICA
    Fig 3: Removing Both Boot Bands From TJ Housing (2 Of 2)
    G12055933Courtesy of HYUNDAI MOTOR AMERICA
  4. Remove the TJ housing (A).
    Fig 4: Removing TJ Housing
    G12055934Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION:
    • Make alignment marks on spider roller assembly (A), joint case (B), and shaft spline (C) to aid reassembly.
    Fig 5: Locating Alignment Marks On Spider Roller Assembly
    G12055935Courtesy of HYUNDAI MOTOR AMERICA
  5. Remove the retainer ring (A) from the shaft.
    Fig 6: Removing Retainer Ring From Shaft
    G12055936Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the spider assembly (B) from the driveshaft (A) using the special tool (09495-33000).
    Fig 7: Removing Spider Assembly From Driveshaft
    G12055937Courtesy of HYUNDAI MOTOR AMERICA
  7. Clean the spider assembly.
  8. Remove the TJ boot (A).
    CAUTION:
    • For reusing the boot (A), wrap tape (B) around the driveshaft splines (C) to protect the boot (A).
    Fig 8: Removing TJ Boot
    G12055938Courtesy of HYUNDAI MOTOR AMERICA