Repair Procedures: Removal

Remove the following items.
1. Air cleaner assembly
  (Refer to "AIR CLEANER .
2. Battery and battery tray
  (Refer to "BATTERY .
Disconnect the vehicle speed sensor connector (A) and back up lamp switch connector (B).

Fig 1: Identifying Vehicle Speed Sensor Connector And Back Up Lamp Switch Connector
Courtesy of HYUNDAI MOTOR AMERICA
Remove the wiring bracket (A).

Fig 2: Identifying Wiring Bracket
Courtesy of HYUNDAI MOTOR AMERICA
Remove the ground (A).

Fig 3: Identifying Wiring Ground
Courtesy of HYUNDAI MOTOR AMERICA
Remove the control cable.
1. Remove the pin (A) and washer (B).
2. Remove the bracket mounting bolts (C).
  
  Fig 4: Identifying Pin, Washer And Bracket Mounting Bolts
  Courtesy of HYUNDAI MOTOR AMERICA
Remove the pin (A) and then Remove the concentric slave cylinder tube (B).

Fig 5: Identifying Concentric Slave Cylinder Tube And Pin
Courtesy of HYUNDAI MOTOR AMERICA
Remove the cowl top cover.
(Refer to "COWL TOP COVER ")
Using the engine support fixture (Support SST No.: 09200-2S100/2S200, Adapter SST No.: 09200-4X000, Beam SST No.: 09200-3N000 or 38001), hold the engine and transaxle assembly safely.

Fig 6: Holding Engine And Transaxle Assembly Using Engine Support Fixture
Courtesy of HYUNDAI MOTOR AMERICA
Remove the transaxle upper mounting bolt (B-2ea) and the start motor mounting bolt (A-2ea).
Tightening torque:
1. 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)
2. 58.9 ~ 78.5 N.m (6.0~8.0 kgf.m, 43.4 ~ 57.9 lb-ft)
  
  Fig 7: Identifying Transaxle Upper And Start Motor Mounting Bolts
  Courtesy of HYUNDAI MOTOR AMERICA
Remove the cover (A).

Fig 8: Identifying Manual Transaxle Case Cover
Courtesy of HYUNDAI MOTOR AMERICA
Remove the transaxle mounting bracket bolts (A) and then loosen the transaxle support bracket bolts (B).
Tightening torque:
1. 88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)
2. 58.9 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.8 lb-ft)
  
  Fig 9: Identifying Transaxle And Transaxle Support Bracket Bolts
  Courtesy of HYUNDAI MOTOR AMERICA
Remove the under cover.
Remove the Intercooler pipe mounting bolts (A) and clamp (B).

Fig 10: Identifying Intercooler Pipe Mounting Bolts And Clamp
Courtesy of HYUNDAI MOTOR AMERICA
Remove the vacuum pump.
(Refer to "BRAKE BOOSTER ")
Remove the drive shaft assembly.
(Refer to "FRONT DRIVESHAFT ")
Remove the drive shaft cover (A).

Fig 11: Identifying Drive Shaft Cover
Courtesy of HYUNDAI MOTOR AMERICA
Remove the roll rod bracket (C) after removing bolt (A, B).
Tightening torque:
1. 49.0 ~ 68.6 N.m (5.0 ~ 7.0 kgf.m, 36.2 ~ 50.6 lb-ft)
2. 107.9 ~ 127.5 N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94.1 lb-ft)
  
  Fig 12: Identifying Roll Rod Bracket And Bolts
  Courtesy of HYUNDAI MOTOR AMERICA
Remove the mounting bolts (A-3ea, B-2ea) of lower part of the transaxle, and remove the transaxle assembly by supporting it with a jack.
Tightening torque:
1. 42.2 ~ 48.1 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 35.4 lb-ft)
2. 42.2 ~ 53.9 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
NOTE:
- Be careful not to damage other system or parts near by when removing the engine and transaxle assembly.
Fig 13: Identifying Transaxle Assembly Mounting Bolts
Courtesy of HYUNDAI MOTOR AMERICA