Repair Procedures: Removal

Remove the following items.
1. Engine cover (A). Refer to INTAKE SYSTEM & EXHAUST SYSTEM - NON-TURBO .
2. Air cleaner assembly (B) and air duct (C).
3. Battery and battery tray (D).
  (Refer to CHARGING SYSTEM ).
4. ECM (E). (Refer to ENGINE CONTROL SYSTEM - NON-TURBO ).
  
  Fig 1: Identifying Engine Cover, Air Cleaner Assembly, Air Duct, Battery & ECM
  Courtesy of HYUNDAI MOTOR AMERICA
Disconnect the vehicle speed sensor connector (A).
Remove the back up lamp switch connector (B).

Fig 2: Identifying VSS & Back Up Lamp Connector
Courtesy of HYUNDAI MOTOR AMERICA
Remove the ground cable from transaxle (A).

Fig 3: Identifying Ground Cable
Courtesy of HYUNDAI MOTOR AMERICA
Disconnect the shift cable bracket bolts (B-3ea) after removing the washer and pin (A).

Fig 4: Identifying Shift Cable Bracket Bolts & Pin
Courtesy of HYUNDAI MOTOR AMERICA
Remove the tube bracket bolt (A).
Tightening torque:

14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)

Fig 5: Identifying Tube Bracket Bolt
Courtesy of HYUNDAI MOTOR AMERICA
Remove the transaxle upper mounting bolt (B-2ea) and the start motor mounting bolt (A-2ea).
Tightening torque:

(A, B) 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

Fig 6: Identifying Transaxle Upper And Start Motor Mounting Bolts
Courtesy of HYUNDAI MOTOR AMERICA
Remove the cowl top cover.
(Refer to "COWL TOP COVER ")
Using the engine support fixture (Support SST No.: 09200-2S100/2S200, Adapter SST No.: 09200-4X000, Beam SST No.: 09200-3N000 or 38001), hold the engine and transaxle assembly safely.

Fig 7: Holding Engine And Transaxle Assembly Using Engine Support Fixture
Courtesy of HYUNDAI MOTOR AMERICA
Remove the mounting cover (A).

Fig 8: Identifying Manual Transaxle Case Cover
Courtesy of HYUNDAI MOTOR AMERICA
Remove the transaxle support mounting bracket bolts (A-2ea).
Tightening torque:

88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)

Fig 9: Identifying Mounting Bracket Bolts
Courtesy of HYUNDAI MOTOR AMERICA
Remove the transaxle support mounting bracket (A).
Tightening torque:

58.9 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.9 lb-ft)

Fig 10: Identifying Transaxle Support Mounting Bracket
Courtesy of HYUNDAI MOTOR AMERICA
Remove the under cover (A).
Tightening torque:

6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

Fig 11: Identifying Under Cover
Courtesy of HYUNDAI MOTOR AMERICA
Remove the drive shaft assembly. (Refer to DRIVESHAFT ASSEMBLY )
Remove the clutch release cylinder assembly (B) after removing the nuts (A-2ea).
Tightening torque:

14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)

Fig 12: Identifying Clutch Release Cylinder Assembly
Courtesy of HYUNDAI MOTOR AMERICA
Remove the roll rod support bracket (C) after removing bolt (A, B).
Tightening torque:

(A) 49.0 ~ 68.6 N.m (5.0 ~ 7.0 kgf.m, 36.2 ~ 50.6 lb-ft)

(B) 107.9 ~ 127.5 N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94.1 lb-ft)

Fig 13: Identifying Roll Rod Support Bracket
Courtesy of HYUNDAI MOTOR AMERICA
Remove the drive shaft cover (A).

Fig 14: Identifying Drive Shaft Cover
Courtesy of HYUNDAI MOTOR AMERICA
Remove the brackets (A).

Fig 15: Identifying Brackets
Courtesy of HYUNDAI MOTOR AMERICA
Remove the lower mounting bolts (A-3ea, B-2ea) of lower part of the transaxle, and remove the transaxle assembly by supporting it with a jack.
CAUTION:
Be careful not to damage other system or parts near by when removing the engine and transaxle assembly.

Tightening torque:

(A) 43 ~ 49 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 35.4 lb-ft)

(B) 43 ~ 55 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

Fig 16: Lower Mounting Bolts
Courtesy of HYUNDAI MOTOR AMERICA