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Stop Lamp Switch Replacement (Recall 110) (RC 110)

Publication date: 2017-03-14
Reference number: RC 110
Supersedes refnos: 13-01-021-2, 13-01-021-3, 15-01-008, 17-01-021

STOP LAMP SWITCH REPLACEMENT (RECALL 110)

STOP LAMP SWITCH REPLACEMENT (RECALL 110)

SERVICE CAMPAIGN BULLETIN

Reference Number(s): 17-01-021, Date of Issue:  March 14, 2017
HYUNDAI: 2006 - 2009 Accent (MC), Tucson (JM); 2007 - 2011 Azera (TG), Santa Fe (CMA); 2007 - 2010 Elantra Sedan (HD), Sonata (NFA); 2009 - 2011 Elantra Touring (FD), Genesis Sedan (BH); 2007 - 2008 Entourage (EP); 2010 - 2011 Genesis Coupe (BK), Tucson (LM); 2011 Sonata (YFA); 2006 - 2008 Tiburon (GK); 2008 - 2011 Veracruz (EN)
GROUP: RECALL
Superceded Bulletin(s): 15-01-008, Date of Issue:  March, 2017

REVISION HISTORY

This TSB supersedes TSB# 15-01-008 to clarify the model information in the Parts Application Table and to revise the service procedure to the superseded part for the Accent (MC).

IMPORTANT: *** Dealer Stock and Retail Vehicles *** 
As required by federal law, dealers must not deliver new vehicles for sale or lease to customers until all open recalls have been performed. Dealers must also perform all open recalls on used, demo and rental vehicles prior to placing them into customer use and whenever an affected vehicle is in the shop for any maintenance or repair.
When a vehicle arrives at the Service Department, access Hyundai Motor America's "Warranty Vehicle Information" screen via WEBDCS to identify open Campaigns.

DESCRIPTION

This bulletin describes the procedure to replace the stop lamp switch.

APPLICABLE VEHICLES

APPLICABLE VEHICLES

Model Model Years Production Date Range
Accent (MC) 2006 - 2009 From Apr. 1, 2006 to Oct. 19, 2006
From Dec. 1, 2006 to Feb. 28, 2009
Azera (TG) 2007 - 2011 From Dec. 1, 2006 to Dec. 31, 2010
Elantra Sedan (HD) 2007 - 2010 From May 1, 2007 to Oct. 31, 2010
Elantra Touring (FD) 2009 - 2011 From Nov. 1, 2008 to Aug. 15, 2011
Entourage (EP) 2007 - 2008 From Apr. 1 2006 to Oct. 18, 2006
From Feb. 1, 2007 to May 30, 2008
Genesis Coupe (BK) 2010 - 2011 From Dec. 1, 2008 to Aug. 31, 2010
Genesis Sedan (BH) 2009 - 2011 From Apr. 30, 2008 to Nov. 22, 2010
Santa Fe (CMA) 2007 - 2011 From Apr. 1, 2007 to Jul. 31, 2011
Sonata (NFA) 2007 - 2010 From Mar. 1, 2007 to Nov. 30, 2009
Sonata (YFA) 2011 From Dec. 1, 2009 to Jan. 31, 2011
Tucson (JM) 2006 - 2009 From Mar. 1, 2006 to Oct. 19, 2006
From May 1, 2007 to Feb. 28, 2009
From Mar. 1, 2009 to Sep. 30, 2009
Tucson (LM) 2010 - 2011 From Oct. 20, 2009 to Nov. 30, 2010
Tiburon (GK) 2006 - 2008 From Oct. 1, 2005 to Sep. 30, 2008
Veracruz (EN) 2008 - 2011 From Dec. 1, 2007 to Feb. 28, 2009
From Mar. 1, 2009 to July 31, 2011
CAUTION: Ensure the correct stop lamp switch is installed in the vehicle. Some vehicle functions may not operate as designed if the incorrect part is used.

PARTS APPLICATION

PARTS INFORMATION

Model Specification Replacement Part
Part No. Figure Connector Color
Accent (MC) With Cruise Control 93810-4DR0AQQH
G11276889
Gray
Without Cruise Control
Azera (TG) 2007 - 2011 Model Years ONLY 93810-4DR0AQQH
G11276890
Gray
Elantra Sedan (HD) With Cruise Control 93810-4DR0AQQH
G11276891
Gray
Without Cruise Control (Automatic Transmission)
Without Cruise Control (Manual Transmission) 93810-26R0BQQH
G11276892
Blue (with adapter harness)
Elantra Touring (FD) With Cruise Control 93810-3KRWCQQH
G11276893
Black (inc. ground wire)
Without Cruise Control (Automatic Transmission) 93810-3KRWAQQH
G11276894
Gray (inc. ground wire)
Without Cruise Control (Manual Transmission) 93810-26RWBQQH
G11276895
Blue (with adapter harness and ground wire)
Entourage (EP) Non-Adjustable Pedal 93810-3KRWBQQH
G11276896
Blue (inc. ground wire)
Adjustable Pedal 93810-4DRWBQQH
G11276897
Blue (inc. ground wire)
Genesis Coupe (BK) Production Date Dec. 1, 2008 to Mar. 22, 2009 93810-3KR0BQQH
G11276898
Blue
Production Date Mar. 23, 2009 to Aug. 31, 2010 93810-4DR0AQQH
G11276899
Gray
Genesis Sedan (BH) Production Date Apr. 30, 2008 to Feb. 27, 2009 93810-3KR0BQQH
G11276900
Blue
Production Date Feb. 28, 2009 to Nov. 22, 2010 93810-4DR0AQQH
G11276901
Gray
Santa Fe (CMA) 2.4L 4-cylinder & 2.7L V6 Production Date Apr. 1, 2007 to Apr. 30, 2009 93810-3KR0BQQH
G11276902
Blue
Production Date May 1, 2009 to July 31, 2011 93810-4DR0AQQH
G11276903
Gray
3.3L V6 & 3.5L V6 Production Date Apr. 1, 2007 to July 31, 2011
Sonat (NFA) 2007 - 2010 Model Years ONLY 93810-4DR0AQQH
G11276904
Gray
Sonata (YFA) 2011 Model Year ONLY 93810-3SR0AQQH
G11276905
Gray (Flange nut type)
Tiburon (GK) With Cruise Control, With or Without ESC 93810-4DR0AQQH
G11276906
Gray
Without Cruise Control, With ESC
Without Cruise Control, Without ESC 93810-26R0AQQH
G11276907
Gray (with adapter harness)
Tucson (JM) With Cruise Control 93810-4DR0AQQH
G11276908
Gray
Without Cruise Control
Tucson (LM) All 93810-4DR0AQQH
G11276909
Gray
Veracruz (EN) Non-Adjustable Pedal 93810-4DR0AQQH
G11276910
Gray
Adjustable Pedal 93810-3KRWAQQH
G11276911
Gray (inc. ground wire)

WARRANTY INFORMATION

WARRANTY INFORMATION

Model Op. Code Operation Op. Time Causal Part Nature Cause
Accent (MC)
Azera (TG)
Elantra Sedan (HD)
Genesis Coupe (BK)
Genensis Sedan (BH)
Santa Fe (CMA)
Sonata (NFA)
Sonata (YFA)
Tiburon (GK)
Tucson (JM)
Tucson (LM)
Veracruz (EN) without adjustable pedal
31C017R0 STOP LAMP SWITCH REPLACEMENT 0.3 M/H 93810-3K000 E23 ZZ4
Elantra Touring (FD)
Veracruz (EN) with adjustable pedal
Entourage (EP) without adjustable pedal
31C017R1 STOP LAMP SWITCH REPLACEMENT AND GROUND WIRE ADDITION 0.3 M/H 93810-3K000 E23 ZZ4
Entourage (EP) with adjustable pedal 31C017R2 STOP LAMP SWITCH REPLACEMENT FOR EP WITH ADJUSTABLE PEDAL 0.5 M/H 93810-3K000 E23 ZZ4
NOTE: Submit Claim on Campaign Claim Entry Screen
CAUTION: Ensure the correct stop lamp switch is installed in the vehicle. Some vehicle functions may not operate as designed if the incorrect part is used.
NOTE: For vehicles with a remote start accessory, verify the remote start connectors are properly connected to the brake switch. Verify the remote start function operates properly after the brake switch replacement.
NOTE: For vehicles under this recall, never install the previous version of the stop lamp switch. Refer to the picture in the table below.
STOP LAMP SWITCH DESCRIPTION

PICTURE EXPLANATION
G11276912
G11276913
G11276914
The previous version is molded with "INFAC" 

SERVICE PROCEDURE

Turn the ignition switch to the OFF position and set the parking brake.

Move the driver's seat to the most rearward position and if equipped, tilt the steering wheel to the upmost position.

Locate the stop lamp switch (A) above the brake pedal assembly.

Go to the page for the applicable model: 

ENTOURAGE (EP) GENESIS COUPE (BK), GENESIS SEDAN (BH), AND SANTA FE (CMA) 

G11276915

ACCENT (MC), AZERA (TG), ELANTRA SEDAN (HD), ELANTRA TOURING (FD), VERACRUZ (EN), SONATA (NFA), TIBURON (GK), AND TUCSON (JM AND LM) 

SONATA (YFA) 

Entourage (EP), Genesis Coupe (BK), Genesis Sedan (BH), and Santa Fe (CMA) ONLY

NOTE:
  • Entourage (EP) with adjustable pedals ONLY:

Remove the lower panel below the steering column according to the procedure "ENTOURAGE (EP) WITH ADJUSTABLE PEDALS ONLY ". After panel removal, return to this page and continue with step 1.
  1. Disconnect the stop lamp switch connector (B).
    G11276916
  2. Connect the new stop lamp switch (C) with the connector (B).
  3. Ground the threaded part (D) of the new stop lamp switch to a near chassis ground and confirm that the stop lamp switch operates normally by depressing and releasing the plunger (E).
    NOTE: It might be necessary to clean the chassis ground to ensure that the threaded part of the new stop lamp switch is grounded properly.

    Depressing the plunger, the brake lights will turn off. Releasing the plunger, the brake lights will turn on.

    G11276917

    If the stop lamp switch does not operate normally, use the alternative part as shown in the table below.

    PARTS INFORMATION

    Model Replacement Part Alternative Part
    Part No. Connector Color Part No. Connector Color
    Genesis Coupe, Genesis Sedan, Santa Fe 93810-3KR0AQQH Gray 93810-3KR0BQQH Blue
    93810-3KR0BQQH Blue 93810-3KR0AQQH Gray
    Entourage 93810-3KRWBQQH Blue 93810-3KRWAQQH Gray
  4. Loosen the upper mounting nut (F) of the current stop lamp switch.
    G11276918
  5. Remove the lower mounting nut (G) of the current stop lamp switch.

    Apply 5.8 ~ 7.2 lb-ft (0.8 ~ 1.0 kgf.m, 7.8 ~ 9.8 Nm) torque to the lower mounting nut. 

    G11276919
  6. Remove the stop lamp switch assembly (H), and install the new stop lamp switch in reverse order of removal.
    CAUTION: Ensure the correct stop lamp switch is installed in the vehicle. Some vehicle functions may not operate as designed if the incorrect part is used.
    NOTE: It might be necessary to clean the area of the bracket around the opening (I) to ensure that the threaded part and mounting nuts of the new stop lamp switch are grounded properly.
    G11276920
    NOTE:
  7. Without the brake pedal applied, adjust the gap between the end of the metal threaded housing of the stop lamp switch (J) and the stop lamp switch stopper (K).

    Gap Specification: 

    1.0 ~ 2.0 mm (0.04 ~ 0.08 in)

    G11276921
  8. Tighten the upper and lower mounting nuts.

    Lower mounting nut torque specification: 

    5.8 ~ 7.2 lb-ft (0.8 ~ 1.0 kgf.m, 7.8 ~ 9.8 Nm)

  9. Recheck the gap as described in step  7.
  10. Verify that the rear brake lamps operate normally when applying the brake pedal.

Accent (MC), Azera (TG), Elantra Sedan (HD), Elantra Touring (FD), Sonata (NFA), Tiburon (GK), Tucson (JM and LM), and Veracruz (EN) ONLY

  1. Disconnect the stop lamp switch connector (A).
    G11276922
  2. Loosen the upper mounting nut (B).
    G11276923
  3. Remove the lower mounting nut (C).
    G11276924
  4. Remove the stop lamp switch assembly (D), and install the replacement stop lamp switch in reverse order of removal.
    CAUTION: Ensure the correct stop lamp switch is installed in the vehicle. Some vehicle functions may not operate as designed if the incorrect part is used.
    G11276925
NOTE: It might be necessary to clean the area of the bracket around the opening (E) to ensure that the threaded part and mounting nuts of the new stop lamp switch are grounded properly.
NOTE:
NOTE:
  • Elantra Sedan (HD):

    If the original stop lamp switch is the 2-pin type, use part number 93810-26R0BQQH which includes the adapter harness.

NOTE:
  • Tiburon (GK):

    If the original stop lamp switch is the 2-pin type, use part number 93810-26R0AQQH which includes the adapter harness.

NOTE:
NOTE: Accent (MC) - Part number 93810-3KR0AQQH has been superseded with 93810-4DR0AQQH. The part is physically larger however; fitment and operation should not be an issue. See below on this page for installation tips.

For non  cruise control equipped vehicles, it is slightly difficult to install the superseded switch due to space limitation.

The following tips will assist with the installation:

  1. Grab the stop lamp switch by the connector side with the switch facing downward and place hand behind the steering column.
  2. Slide the switch from top to downward and place the switch into the mounting bracket port.
    G11276926
    G11276927
    G11276928
  3. Without the brake pedal applied, adjust the gap between the end of the metal threaded housing of the stop lamp switch (F) and the stop lamp switch stopper (G).

    Gap Specification: 

    1.0 ~ 2.0 mm (0.04 ~ 0.08 in)

    G11276929
  4. Tighten the upper and lower mounting nuts.

    Lower mounting nut torque specification: 

    5.8 ~ 7.2 lb-ft (0.8 ~ 1.0 kgf.m, 7.8 ~ 9.8 Nm)

  5. Recheck the gap as described in step  3.
  6. Verify that the rear brake lamps operate normally when applying the brake pedal.

Installation of ground wire for Veracruz (EN) with adjustable pedals

  1. Connect one end of the ground wire (A) to the bottom of the upper mounting nut (B).
    G11276930
  2. Route the ground wire (C) as shown.
    CAUTION: Make sure that the ground wire does not interfere with the brake and accelerator pedals.
  3. Remove the nut (D) on the bracket located above the stop lamp switch and then connect the other end of the ground wire.

    Nut torque specification: 

    3.6 ~ 4.3 lb-ft (0.5 ~ 0.6 kgf.m, 4.9 ~ 5.9 Nm)

  4. Return to step  3 to complete the stop lamp switch installation.
    G11276931

Installation of ground wire for Elantra Touring (FD)

  1. Connect one end of the ground wire (A) to the bottom of the upper mounting nut (B).
    G11276932
  2. Remove the nut (C) located at the brake pedal mounting bracket and then connect the other end of the ground wire.

    Nut torque specification: 

    3.6 ~ 4.3 lb-ft (0.5 ~ 0.6 kgf.m, 4.9 ~ 5.9 Nm)

    CAUTION: Make sure that the ground wire does not interfere with the brake and accelerator pedals.
  3. Return to step  3 to complete the stop lamp switch installation.
    G11276933

Installation of ground wire for Entourage (EP)

  1. Connect one end of the ground wire (A) to the bottom of the upper mounting nut (B).
    G11276934
    G11276935
  2. Remove the bolt (C) on the cowl cross bar near the steering column assembly (D) and connect the other end of the ground wire.

    Bolt torque specification: 

    3.6 ~ 4.3 lb-ft (0.5 ~ 0.6 kgf.m, 4.9 ~ 5.9 Nm)

    CAUTION: Make sure that the ground wire does not interfere with the brake and accelerator pedals.
  3. Return to step  7 to complete the stop lamp switch installation.
    G11276936

Entourage (EP) With Adjustable Pedals ONLY

  1. Disconnect the battery negative (-) terminal.
  2. Remove the left hand side cover (A).
    NOTE: If additional information is needed for removal and reinstallation of interior trim, refer to the Body Interior sections in the Shop Manual.
    G11276937
  3. Remove three screws (B) from the side of the lower panel and two bolts (C). Uncover the fuse panel and remove the screw (D).

    Screw torque specification: 

    1.4 ~ 2.2 lb-ft (0.2 ~ 0.3 kgf.m, 2.0 ~ 2.9 Nm)

    G11276938
    G11276939
  4. Carefully remove the lower panel. Slide the parking brake handle (E) off of the panel and then disconnect the switches (F). Set aside the lower panel.
    G11276940
  5. Using a plastic trim tool, carefully pry up and remove the upper cover (G) surrounding the shift lever. Disconnect the cigarette lighter and power outlet (H). Set aside the cover.
    G11276941
  6. Remove the upper thee screws (I) of the center floor console, the three nuts (J) of the lower brace (K) and lower left clip (L), holding the center floor console. Remove the lower brace.

    Screw (I) torque specification: 

    1.4 ~ 2.2 lb-ft (0.2 ~ 0.3 kgf.m, 2.0 ~ 2.9 Nm)

    Nut (J) torque specification: 

    3.6 ~ 4.3 lb-ft (0.5 ~ 0.6 kgf.m, 4.9 ~ 5.9 Nm)

    G11276942
    G11276943
    G11276944
  7. Move the center floor console to allow access to the two bolts on the right. Remove all four bolts (M). Remove the metal panel (N).

    Bolt torque specification: 

    3.6 ~ 4.3 lb-ft (0.5 ~ 0.6 kgf.m, 4.9 ~ 5.9 Nm

    G11276945
  8. Slide the multi-connector (O) off its mounting bracket by gently pulling down. Do not pull off the multi-connector cap.
    G11276946
  9. Using a universal joint on a ratchet, remove the two nuts (P) to loosen the stop lamp switch bracket. This will allow access to the stop lamp switch.

    Nut torque specification: 

    3.6 ~ 4.3 lb-ft (0.5 ~ 0.6 kgf.m, 4.9 ~ 5.9 Nm)

  10. Return to page 9 and begin with step  1 to install the stop lamp switch. After installing the new stop lamp switch, reassemble the trim pieces in the reverse order of removal.
    G11276947

Sonata (YFA) ONLY

  1. Disconnect the stop lamp switch connector (A) and slide out the locking tab (B).
    G11276948
  2. Rotate the stop lamp switch (C) clockwise to unlock and remove it.
    G11276949
  3. Pry out the plastic locking mount (D) with a flathead screw driver and discard.
    G11276950
  4. Retreive the replacement switch. Note that the two flanged nuts that are not identical. 
    CAUTION: Ensure the correct stop lamp switch is installed in the vehicle. Some vehicle functions may not operate as designed if the incorrect part is used.
    G11276951

    The inside nut (E) (closer to the stop lamp switch body) has a small lip that protrudes out from the flange. This lip will fit inside the mounting bracket to securely locate the switch's position.

    The outside nut (F) (farther from the switch body) has a serrated edge.

    When installing the stop lamp switch, both the order and orientation of the nuts are important:

    IMPORTANT: When installing the replacement part, make sure nut (E) is placed closer to the switch body, and that nut (F) is placed farther.
    Also, be sure that the flanges are faced towards each other, not away from each other.
    G11276952
    G11276953
    G11276954
  5. Locate the replacement stop lamp switch (G) and fasten the upper and lower mounting flange nuts.
    IMPORTANT: Make sure the inside nut's lip is fully seated into the mounting bracket, so that the nut's flange is flush with the bracket.
    NOTE: It might be necessary to clean the area of the bracket around the opening (H) to ensure that the threaded part and mounting nuts of the new stop lamp switch are grounded properly.
    G11276955
  6. Without the brake pedal applied, adjust the gap between the end of the metal threaded housing of the stop lamp switch (I) and the stop lamp switch stopper (J).

    Gap Specification: 

    1.0 ~ 2.0 mm (0.04 ~ 0.08 in)

    G11276956
  7. Tighten the upper and lower mounting flange nuts.

    Lower mounting flange nut torque specification: 

    5.8 ~ 7.2 lb-ft (0.8 ~ 1.0 kgf.m, 7.8 ~ 9.8 Nm)

  8. Recheck the gap as described in step  6.
  9. Verify that the rear brake lamps operate normally when applying the brake pedal.