Stop Lamp Switch Replacement (Recall 110) (RC 110)
Publication date: 2017-03-14Reference number: RC 110
Supersedes refnos: 13-01-021-2, 13-01-021-3, 15-01-008, 17-01-021
STOP LAMP SWITCH REPLACEMENT (RECALL 110)
SERVICE CAMPAIGN BULLETIN
| HYUNDAI: | 2006 - 2009 Accent (MC), Tucson (JM); 2007 - 2011 Azera (TG), Santa Fe (CMA); 2007 - 2010 Elantra Sedan (HD), Sonata (NFA); 2009 - 2011 Elantra Touring (FD), Genesis Sedan (BH); 2007 - 2008 Entourage (EP); 2010 - 2011 Genesis Coupe (BK), Tucson (LM); 2011 Sonata (YFA); 2006 - 2008 Tiburon (GK); 2008 - 2011 Veracruz (EN) |
| GROUP: | RECALL |
REVISION HISTORY
This TSB supersedes TSB# 15-01-008 to clarify the model information in the Parts Application Table and to revise the service procedure to the superseded part for the Accent (MC).
As required by federal law, dealers must not deliver new vehicles for sale or lease to customers until all open recalls have been performed. Dealers must also perform all open recalls on used, demo and rental vehicles prior to placing them into customer use and whenever an affected vehicle is in the shop for any maintenance or repair.
When a vehicle arrives at the Service Department, access Hyundai Motor America's "Warranty Vehicle Information" screen via WEBDCS to identify open Campaigns.
DESCRIPTION
This bulletin describes the procedure to replace the stop lamp switch.
APPLICABLE VEHICLES
| Model | Model Years | Production Date Range |
|---|---|---|
| Accent (MC) | 2006 - 2009 | From Apr. 1, 2006 to Oct. 19, 2006 |
| From Dec. 1, 2006 to Feb. 28, 2009 | ||
| Azera (TG) | 2007 - 2011 | From Dec. 1, 2006 to Dec. 31, 2010 |
| Elantra Sedan (HD) | 2007 - 2010 | From May 1, 2007 to Oct. 31, 2010 |
| Elantra Touring (FD) | 2009 - 2011 | From Nov. 1, 2008 to Aug. 15, 2011 |
| Entourage (EP) | 2007 - 2008 | From Apr. 1 2006 to Oct. 18, 2006 |
| From Feb. 1, 2007 to May 30, 2008 | ||
| Genesis Coupe (BK) | 2010 - 2011 | From Dec. 1, 2008 to Aug. 31, 2010 |
| Genesis Sedan (BH) | 2009 - 2011 | From Apr. 30, 2008 to Nov. 22, 2010 |
| Santa Fe (CMA) | 2007 - 2011 | From Apr. 1, 2007 to Jul. 31, 2011 |
| Sonata (NFA) | 2007 - 2010 | From Mar. 1, 2007 to Nov. 30, 2009 |
| Sonata (YFA) | 2011 | From Dec. 1, 2009 to Jan. 31, 2011 |
| Tucson (JM) | 2006 - 2009 | From Mar. 1, 2006 to Oct. 19, 2006 |
| From May 1, 2007 to Feb. 28, 2009 | ||
| From Mar. 1, 2009 to Sep. 30, 2009 | ||
| Tucson (LM) | 2010 - 2011 | From Oct. 20, 2009 to Nov. 30, 2010 |
| Tiburon (GK) | 2006 - 2008 | From Oct. 1, 2005 to Sep. 30, 2008 |
| Veracruz (EN) | 2008 - 2011 | From Dec. 1, 2007 to Feb. 28, 2009 |
| From Mar. 1, 2009 to July 31, 2011 |
PARTS APPLICATION
| Model | Specification | Replacement Part | |||
|---|---|---|---|---|---|
| Part No. | Figure | Connector Color | |||
| Accent (MC) | With Cruise Control | 93810-4DR0AQQH | Gray | ||
| Without Cruise Control | |||||
| Azera (TG) | 2007 - 2011 Model Years ONLY | 93810-4DR0AQQH | Gray | ||
| Elantra Sedan (HD) | With Cruise Control | 93810-4DR0AQQH | Gray | ||
| Without Cruise Control (Automatic Transmission) | |||||
| Without Cruise Control (Manual Transmission) | 93810-26R0BQQH | Blue (with adapter harness) | |||
| Elantra Touring (FD) | With Cruise Control | 93810-3KRWCQQH | Black (inc. ground wire) | ||
| Without Cruise Control (Automatic Transmission) | 93810-3KRWAQQH | Gray (inc. ground wire) | |||
| Without Cruise Control (Manual Transmission) | 93810-26RWBQQH | Blue (with adapter harness and ground wire) | |||
| Entourage (EP) | Non-Adjustable Pedal | 93810-3KRWBQQH | Blue (inc. ground wire) | ||
| Adjustable Pedal | 93810-4DRWBQQH | Blue (inc. ground wire) | |||
| Genesis Coupe (BK) | Production Date Dec. 1, 2008 to Mar. 22, 2009 | 93810-3KR0BQQH | Blue | ||
| Production Date Mar. 23, 2009 to Aug. 31, 2010 | 93810-4DR0AQQH | Gray | |||
| Genesis Sedan (BH) | Production Date Apr. 30, 2008 to Feb. 27, 2009 | 93810-3KR0BQQH | Blue | ||
| Production Date Feb. 28, 2009 to Nov. 22, 2010 | 93810-4DR0AQQH | Gray | |||
| Santa Fe (CMA) | 2.4L 4-cylinder & 2.7L V6 | Production Date Apr. 1, 2007 to Apr. 30, 2009 | 93810-3KR0BQQH | Blue | |
| Production Date May 1, 2009 to July 31, 2011 | 93810-4DR0AQQH | Gray | |||
| 3.3L V6 & 3.5L V6 | Production Date Apr. 1, 2007 to July 31, 2011 | ||||
| Sonat (NFA) | 2007 - 2010 Model Years ONLY | 93810-4DR0AQQH | Gray | ||
| Sonata (YFA) | 2011 Model Year ONLY | 93810-3SR0AQQH | Gray (Flange nut type) | ||
| Tiburon (GK) | With Cruise Control, With or Without ESC | 93810-4DR0AQQH | Gray | ||
| Without Cruise Control, With ESC | |||||
| Without Cruise Control, Without ESC | 93810-26R0AQQH | Gray (with adapter harness) | |||
| Tucson (JM) | With Cruise Control | 93810-4DR0AQQH | Gray | ||
| Without Cruise Control | |||||
| Tucson (LM) | All | 93810-4DR0AQQH | Gray | ||
| Veracruz (EN) | Non-Adjustable Pedal | 93810-4DR0AQQH | Gray | ||
| Adjustable Pedal | 93810-3KRWAQQH | Gray (inc. ground wire) | |||
WARRANTY INFORMATION
| Model | Op. Code | Operation | Op. Time | Causal Part | Nature | Cause |
|---|---|---|---|---|---|---|
| Accent (MC) Azera (TG) Elantra Sedan (HD) Genesis Coupe (BK) Genensis Sedan (BH) Santa Fe (CMA) Sonata (NFA) Sonata (YFA) Tiburon (GK) Tucson (JM) Tucson (LM) Veracruz (EN) without adjustable pedal |
31C017R0 | STOP LAMP SWITCH REPLACEMENT | 0.3 M/H | 93810-3K000 | E23 | ZZ4 |
| Elantra Touring (FD) Veracruz (EN) with adjustable pedal Entourage (EP) without adjustable pedal |
31C017R1 | STOP LAMP SWITCH REPLACEMENT AND GROUND WIRE ADDITION | 0.3 M/H | 93810-3K000 | E23 | ZZ4 |
| Entourage (EP) with adjustable pedal | 31C017R2 | STOP LAMP SWITCH REPLACEMENT FOR EP WITH ADJUSTABLE PEDAL | 0.5 M/H | 93810-3K000 | E23 | ZZ4 |
| PICTURE | EXPLANATION | ||
|---|---|---|---|
| The previous version is molded with "INFAC" | |||
SERVICE PROCEDURE
Turn the ignition switch to the OFF position and set the parking brake.
Move the driver's seat to the most rearward position and if equipped, tilt the steering wheel to the upmost position.
Locate the stop lamp switch (A) above the brake pedal assembly.
Go to the page for the applicable model:
ENTOURAGE (EP) GENESIS COUPE (BK), GENESIS SEDAN (BH), AND SANTA FE (CMA)
Entourage (EP), Genesis Coupe (BK), Genesis Sedan (BH), and Santa Fe (CMA) ONLY
- Entourage (EP) with adjustable pedals ONLY:
Remove the lower panel below the steering column according to the procedure "ENTOURAGE (EP) WITH ADJUSTABLE PEDALS ONLY ". After panel removal, return to this page and continue with step 1.
- Disconnect the stop lamp switch connector (B).
- Connect the new stop lamp switch (C) with the connector (B).
- Ground the threaded part (D) of the new stop lamp switch to a near chassis ground and confirm that the stop lamp switch operates normally by depressing and releasing the plunger (E).NOTE: It might be necessary to clean the chassis ground to ensure that the threaded part of the new stop lamp switch is grounded properly.
Depressing the plunger, the brake lights will turn off. Releasing the plunger, the brake lights will turn on.
If the stop lamp switch does not operate normally, use the alternative part as shown in the table below.
PARTS INFORMATIONModel Replacement Part Alternative Part Part No. Connector Color Part No. Connector Color Genesis Coupe, Genesis Sedan, Santa Fe 93810-3KR0AQQH Gray 93810-3KR0BQQH Blue 93810-3KR0BQQH Blue 93810-3KR0AQQH Gray Entourage 93810-3KRWBQQH Blue 93810-3KRWAQQH Gray - Loosen the upper mounting nut (F) of the current stop lamp switch.
- Remove the lower mounting nut (G) of the current stop lamp switch.
Apply 5.8 ~ 7.2 lb-ft (0.8 ~ 1.0 kgf.m, 7.8 ~ 9.8 Nm) torque to the lower mounting nut.
- Remove the stop lamp switch assembly (H), and install the new stop lamp switch in reverse order of removal.CAUTION: Ensure the correct stop lamp switch is installed in the vehicle. Some vehicle functions may not operate as designed if the incorrect part is used.NOTE: It might be necessary to clean the area of the bracket around the opening (I) to ensure that the threaded part and mounting nuts of the new stop lamp switch are grounded properly.NOTE:
- Entourage (EP):
Install the ground wire according to the procedures "INSTALLATION OF GROUND WIRE FOR ENTOURAGE (EP) ". After installation of the ground wire, complete the stop lamp switch installation from step 7.
- Entourage (EP):
- Without the brake pedal applied, adjust the gap between the end of the metal threaded housing of the stop lamp switch (J) and the stop lamp switch stopper (K).
Gap Specification:
1.0 ~ 2.0 mm (0.04 ~ 0.08 in)
- Tighten the upper and lower mounting nuts.
Lower mounting nut torque specification:
5.8 ~ 7.2 lb-ft (0.8 ~ 1.0 kgf.m, 7.8 ~ 9.8 Nm)
- Recheck the gap as described in step 7.
- Verify that the rear brake lamps operate normally when applying the brake pedal.
Accent (MC), Azera (TG), Elantra Sedan (HD), Elantra Touring (FD), Sonata (NFA), Tiburon (GK), Tucson (JM and LM), and Veracruz (EN) ONLY
- Disconnect the stop lamp switch connector (A).
- Loosen the upper mounting nut (B).
- Remove the lower mounting nut (C).
- Remove the stop lamp switch assembly (D), and install the replacement stop lamp switch in reverse order of removal.CAUTION: Ensure the correct stop lamp switch is installed in the vehicle. Some vehicle functions may not operate as designed if the incorrect part is used.
- Elantra Touring (FD):
Install the ground wire according to the procedures "INSTALLATION OF GROUND WIRE FOR ELANTRA TOURING (FD) ". After installation of the ground wire, complete the stop lamp switch installation from step 3.
- Elantra Sedan (HD):
If the original stop lamp switch is the 2-pin type, use part number 93810-26R0BQQH which includes the adapter harness.
- Tiburon (GK):
If the original stop lamp switch is the 2-pin type, use part number 93810-26R0AQQH which includes the adapter harness.
- Veracruz (EN) equipped with adjustable pedals:
Install the ground wire according to the procedures "INSTALLATION OF GROUND WIRE FOR VERACRUZ (EN) WITH ADJUSTABLE PEDALS ". After installation of the ground wire, complete the stop lamp switch installation from step 3.
For non cruise control equipped vehicles, it is slightly difficult to install the superseded switch due to space limitation.
The following tips will assist with the installation:
- Grab the stop lamp switch by the connector side with the switch facing downward and place hand behind the steering column.
- Slide the switch from top to downward and place the switch into the mounting bracket port.
- Without the brake pedal applied, adjust the gap between the end of the metal threaded housing of the stop lamp switch (F) and the stop lamp switch stopper (G).
Gap Specification:
1.0 ~ 2.0 mm (0.04 ~ 0.08 in)
- Tighten the upper and lower mounting nuts.
Lower mounting nut torque specification:
5.8 ~ 7.2 lb-ft (0.8 ~ 1.0 kgf.m, 7.8 ~ 9.8 Nm)
- Recheck the gap as described in step 3.
- Verify that the rear brake lamps operate normally when applying the brake pedal.
Installation of ground wire for Veracruz (EN) with adjustable pedals
- Connect one end of the ground wire (A) to the bottom of the upper mounting nut (B).
- Route the ground wire (C) as shown.CAUTION: Make sure that the ground wire does not interfere with the brake and accelerator pedals.
- Remove the nut (D) on the bracket located above the stop lamp switch and then connect the other end of the ground wire.
Nut torque specification:
3.6 ~ 4.3 lb-ft (0.5 ~ 0.6 kgf.m, 4.9 ~ 5.9 Nm)
- Return to step 3 to complete the stop lamp switch installation.
Installation of ground wire for Elantra Touring (FD)
- Connect one end of the ground wire (A) to the bottom of the upper mounting nut (B).
- Remove the nut (C) located at the brake pedal mounting bracket and then connect the other end of the ground wire.
Nut torque specification:
3.6 ~ 4.3 lb-ft (0.5 ~ 0.6 kgf.m, 4.9 ~ 5.9 Nm)
CAUTION: Make sure that the ground wire does not interfere with the brake and accelerator pedals. - Return to step 3 to complete the stop lamp switch installation.
Installation of ground wire for Entourage (EP)
- Connect one end of the ground wire (A) to the bottom of the upper mounting nut (B).
- Remove the bolt (C) on the cowl cross bar near the steering column assembly (D) and connect the other end of the ground wire.
Bolt torque specification:
3.6 ~ 4.3 lb-ft (0.5 ~ 0.6 kgf.m, 4.9 ~ 5.9 Nm)
CAUTION: Make sure that the ground wire does not interfere with the brake and accelerator pedals. - Return to step 7 to complete the stop lamp switch installation.
Entourage (EP) With Adjustable Pedals ONLY
- Disconnect the battery negative (-) terminal.
- Remove the left hand side cover (A).NOTE: If additional information is needed for removal and reinstallation of interior trim, refer to the Body Interior sections in the Shop Manual.
- Remove three screws (B) from the side of the lower panel and two bolts (C). Uncover the fuse panel and remove the screw (D).
Screw torque specification:
1.4 ~ 2.2 lb-ft (0.2 ~ 0.3 kgf.m, 2.0 ~ 2.9 Nm)
- Carefully remove the lower panel. Slide the parking brake handle (E) off of the panel and then disconnect the switches (F). Set aside the lower panel.
- Using a plastic trim tool, carefully pry up and remove the upper cover (G) surrounding the shift lever. Disconnect the cigarette lighter and power outlet (H). Set aside the cover.
- Remove the upper thee screws (I) of the center floor console, the three nuts (J) of the lower brace (K) and lower left clip (L), holding the center floor console. Remove the lower brace.
Screw (I) torque specification:
1.4 ~ 2.2 lb-ft (0.2 ~ 0.3 kgf.m, 2.0 ~ 2.9 Nm)
Nut (J) torque specification:
3.6 ~ 4.3 lb-ft (0.5 ~ 0.6 kgf.m, 4.9 ~ 5.9 Nm)
- Move the center floor console to allow access to the two bolts on the right. Remove all four bolts (M). Remove the metal panel (N).
Bolt torque specification:
3.6 ~ 4.3 lb-ft (0.5 ~ 0.6 kgf.m, 4.9 ~ 5.9 Nm
- Slide the multi-connector (O) off its mounting bracket by gently pulling down. Do not pull off the multi-connector cap.
- Using a universal joint on a ratchet, remove the two nuts (P) to loosen the stop lamp switch bracket. This will allow access to the stop lamp switch.
Nut torque specification:
3.6 ~ 4.3 lb-ft (0.5 ~ 0.6 kgf.m, 4.9 ~ 5.9 Nm)
- Return to page 9 and begin with step 1 to install the stop lamp switch. After installing the new stop lamp switch, reassemble the trim pieces in the reverse order of removal.
Sonata (YFA) ONLY
- Disconnect the stop lamp switch connector (A) and slide out the locking tab (B).
- Rotate the stop lamp switch (C) clockwise to unlock and remove it.
- Pry out the plastic locking mount (D) with a flathead screw driver and discard.
- Retreive the replacement switch. Note that the two flanged nuts that are not identical. CAUTION: Ensure the correct stop lamp switch is installed in the vehicle. Some vehicle functions may not operate as designed if the incorrect part is used.
The inside nut (E) (closer to the stop lamp switch body) has a small lip that protrudes out from the flange. This lip will fit inside the mounting bracket to securely locate the switch's position.
The outside nut (F) (farther from the switch body) has a serrated edge.
When installing the stop lamp switch, both the order and orientation of the nuts are important:
IMPORTANT: When installing the replacement part, make sure nut (E) is placed closer to the switch body, and that nut (F) is placed farther.
Also, be sure that the flanges are faced towards each other, not away from each other. - Locate the replacement stop lamp switch (G) and fasten the upper and lower mounting flange nuts.IMPORTANT: Make sure the inside nut's lip is fully seated into the mounting bracket, so that the nut's flange is flush with the bracket.NOTE: It might be necessary to clean the area of the bracket around the opening (H) to ensure that the threaded part and mounting nuts of the new stop lamp switch are grounded properly.
- Without the brake pedal applied, adjust the gap between the end of the metal threaded housing of the stop lamp switch (I) and the stop lamp switch stopper (J).
Gap Specification:
1.0 ~ 2.0 mm (0.04 ~ 0.08 in)
- Tighten the upper and lower mounting flange nuts.
Lower mounting flange nut torque specification:
5.8 ~ 7.2 lb-ft (0.8 ~ 1.0 kgf.m, 7.8 ~ 9.8 Nm)
- Recheck the gap as described in step 6.
- Verify that the rear brake lamps operate normally when applying the brake pedal.