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Home >> Honda >> 2009 >> Element SC, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 135 (Doors) >> Power Sliding Door Motor Unit Replacement
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Power Sliding Door Motor Unit Replacement

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NOTE:
  • Have an assistant help you when removing and installing the power sliding door motor unit.
  • Put on gloves to protect your hands.
  • Use seat covers to avoid damaging any surfaces.
  • Take care not to scratch the center rail or the body.
  • Take care not to kink the cable.
  • Take care not to drop or damage the door.
  • Be sure to disable the power sliding door by turning the power sliding door switch off.
  1. Place the vehicle on a firm, level surface when removing and installing the sliding door.
  2. Remove these items:
  3. For the right side: Remove the rear HVAC side duct (see step 7 on REAR HVAC UNIT REMOVAL/INSTALLATION ).
  4. For the right side: Remove the rear HVAC unit mounting bolts.
    Fig 1: Rear HVAC Mounting Bolts With Torque Specifications
    G00523674Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Hold the lever opened to loose cable tensioner.
    1. Push the bottom of the lever (A) into the cover to lift the top of the lever up.
    2. Pull the top of the lever (B) back on the cover.
      Fig 2: Pulling Top Of Lever
      G06967541Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Release the power sliding door motor unit cable (A) from the center rail cable guide (B).
    Fig 3: Releasing Power Sliding Door Motor Unit Cable From Center Rail Cable Guide
    G06967542Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. Leave the rear side of the door slightly apart from the body, pull the center roller (A) forward, then remove it from the center rail.
    Fig 4: Pulling Center Roller
    G06967543Courtesy of AMERICAN HONDA MOTOR CO., INC.
  8. Disconnect the power sliding door motor unit cables (A).
    Fig 5: Disconnecting Power Sliding Door Motor Unit Cables
    G06967544Courtesy of AMERICAN HONDA MOTOR CO., INC.
  9. Remove the bolts securing the front pulley (A).
    Fig 6: Front Pulley With Torque Specifications
    G06967545Courtesy of AMERICAN HONDA MOTOR CO., INC.
  10. For the right side: Carefully tip the rear HVAC unit (A) away, and peel back the insulation foam (B) to expose the rear pulley (C). Remove the nuts securing the rear pulley.
    NOTE: To avoid loosing the nuts, use a magnetic socket.
    Fig 7: Peeling Back Insulation Foam To Expose Rear Pulley Of Rear HVAC Unit With Torque Specifications
    G00523675Courtesy of AMERICAN HONDA MOTOR CO., INC.
  11. For the left side: Remove the nuts securing the rear pulley (A).
    Fig 8: Rear Pulley With Torque Specifications
    G06967546Courtesy of AMERICAN HONDA MOTOR CO., INC.
  12. Disconnect the power sliding door motor unit connectors (A), then detach the cable holders (B). Remove the bolts, then remove the power sliding door motor unit (C).
    Fig 9: Power Sliding Door Motor Unit, Connectors And Cable Holders With Torque Specifications
    G06967547Courtesy of AMERICAN HONDA MOTOR CO., INC.
  13. Install the motor unit in the reverse order of removal, and note these items:
    • Make sure each connector is plugged in properly, and each cable is connected securely.
    • Check the door alignment, and if necessary, adjust it (see SLIDING DOOR POSITION ADJUSTMENT  ).
    • After reconnecting the power sliding door motor unit cables to the center roller, push the front and rear levers (A) of the power sliding door motor unit into the cover to activate the pulley tensioners.
    • If the power sliding door is malfunctioning, turn off the power sliding door switch, and manually close the door.
      Fig 10: Pushing Front And Rear Levers
      G06967548Courtesy of AMERICAN HONDA MOTOR CO., INC.