Intake Manifold Removal and Installation: Installation
- Put a new gasket and the spacer on the injector base.
- Install the intake manifold. Tighten the bolts and nuts sequentially, in two or three steps. Always use a new intake manifold gasket.
Torque Specifications
8 x 1.25 mm 22 N.m (2.2 kgf-m, 16 lbf-ft)
- Install the upper cover. Tighten the bolts and nuts sequentially, in two or three steps. Always use a new gasket.
Torque Specifications
6 x 1.0 mm 12 N.m (1.2 kgf-m, 8.7 lbf-ft)
- Install the harness clamp bracket (A) and water bypass hoses (B).
- Connect the engine wire harness connectors, and install the wire harness clamps to the intake manifold.
- Intake air temperature (IAT) sensor connector
- Throttle actuator connector
- Manifold absolute pressure (MAP) sensor connector
- Evaporative emission (EVAP) canister purge valve connector
- Intake manifold tuning (IMT) valve actuator connector
- Install the positive crankcase ventilation (PCV) hose (A), brake booster vacuum hose (B), and evaporative emission (EVAP) canister purge hose (C).
- Install the air intake duct (A), then install the breather pipe (B).
- Clean up any spilled engine coolant.
- After installation, check that all tubes, hoses and connectors are installed correctly.
- Install the intake manifold cover.
- Refill the radiator with engine coolant, then bleed air from the cooling system with the heater valve open (see step 9 on COOLANT REPLACEMENT ).