LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Genesis >> 2021 >> GV80 2.5T Advanced, AWD >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Heater System >> Heater Core >> Repair Procedures >> Replacement
July 1: So it begins. Don't worry, this is not in the correct legal jurisdiction!

Repair Procedures: Replacement

  1. Disconnect the negative (-) battery terminal.
  2. Remove the heater unit.

    (Refer to Heater - "HEATER UNIT ")

  3. Loosen the mounting screws and remove the heater core cover (A).
    G14727469Courtesy of HYUNDAI MOTOR AMERICA
  4. Remove the heater core (A) from the heater unit.
    G14727470Courtesy of HYUNDAI MOTOR AMERICA
  5. Install in the reverse order of removal.

    Information 

    • If you're installing a new heater core, add refrigerant oil (PAG OIL).
    • Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil before installing them. Be sure to use the right O-rings for R-134a or R-1234yf to avoid leakage.
    • Immediately after using the oil, replace the cap on the container, and seal it to avoid moisture absorption.
    • Do not spill the refrigerant oil on the vehicle; it may damage the paint; if the refrigerant oil contacts the paint, wash it off immediately.
    • Apply sealant to the grommets.
    • Make sure that there is no air leakage.
    • Charge the system and test its performance.
    • Do not interchange the inlet and outlet heater hoses and install the hose clamps securely.
    • Refill the cooling system with engine coolant.