Exhaust Gas Recirculation (EGR) System Module

Exhaust Gas Recirculation (EGR) System Module - 4.6L (2V)

Removal and Installation

1. Disconnect the EGR system module electrical connector.

2. Disconnect the EGR system module vacuum connector.

3. Disconnect the exhaust manifold-to-EGR system module tube from the EGR system module.

4. Remove the 2 bolts, the EGR system module and the gasket. Discard the gasket.

Installation

1. NOTICE: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths. Use a plastic scraping tool to remove all traces of the old gasket.

Clean the EGR system module gasket mating surfaces.

2. Install a new gasket with the raised circle facing the Throttle Body (TB) adapter.





3. Position the EGR system module and install the 2 bolts.
- Tighten to 25 Nm (18 lb-ft).

4. Connect the exhaust manifold-to-EGR system module tube to the EGR system module.
- Tighten to 40 Nm (30 lb-ft).

5. Connect the EGR system module vacuum connector.

6. Connect the EGR system module electrical connector.