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Home >> Ford >> 2005 >> Excursion 5.4 L, RWD >> Repair and Diagnosis >> Body & Frame >> Frames, Subframes & Crossmembers >> Full Frame And Body Mounting >> General Procedures >> Frame Maintenance >> Rivet Removal
July 1: So it begins. Don't worry, this is not in the correct legal jurisdiction!

Rivet Removal

    CAUTION: Do not drill outside the rivet into the frame because that will weaken the frame.
    Fig 1: Drilling Pilot Hole Through Rivet
    G03891410Courtesy of FORD MOTOR CO.
  1. Drill an 1/8-inch pilot hole through the rivet.
  2. Redrill an 11/32-inch hole through the shank of the rivet.
    Fig 2: Drilling Through Rivet
    G03891411Courtesy of FORD MOTOR CO.
  3. Remove the rivet head using an air chisel.
    Fig 3: Identifying Rivet Head
    G03891412Courtesy of FORD MOTOR CO.
  4. Drive out the rivet with a punch.
    Fig 4: Driving Out Rivet With Punch
    G03891413Courtesy of FORD MOTOR CO.
  5. Remove the support.