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Home >> Ford >> 2004 >> Thunderbird >> Repair and Diagnosis >> External Pages >> Different car >> Section 148 (Engine Controls - Removal & Installation) >> Emission Systems & Sub-Systems >> EGR System Module & Exhaust Manifold-To-EGR System Module Tube >> Removal & Installation
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Removal & Installation

WARNING: This page is about a different car, the 2003 Ford Thunderbird. However, it is still accessible from the selected car via links, so may be relevant.

Remove the engine appearance cover. Remove the components in the order indicated. See Fig 1. To install, reverse the removal procedure.

NOTE: To identify figure symbols, see Figure.
Fig 1: Removing EGR System Module & EGR System Module Tube-To-Exhaust Manifold
G00234494Courtesy of FORD MOTOR CO.

Removal Notes

  1. Item 3: EGR System Module Removal Note

    Remove the vacuum harness. See Fig 2. Disconnect the EGR system module-to-exhaust manifold tube from the EGR system module. See Fig 3.
  2. Item 5: Intake Manifold Removal Note

    Remove the intake manifold. See INTAKE MANIFOLD  under AIR INDUCTION SYSTEMS.
Fig 2: Removing EGR Vacuum Harness
G00234495Courtesy of FORD MOTOR CO.
Fig 3: Disconnecting EGR System Module-To-Exhaust Manifold Tube From EGR System Module
G00234496Courtesy of FORD MOTOR CO.

Installation Notes

  1. Item 5: Intake Manifold Installation Note

    Install the intake manifold. See INTAKE MANIFOLD  under AIR INDUCTION SYSTEMS.
  2. Item 3: EGR System Module Installation Note

    Connect the EGR system module-to-exhaust manifold tube to the EGR system module. See Fig 3. Install the vacuum harness. See Fig 2.