LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Ford >> 2002 >> Excursion 2WD V10-6.8L >> Repair and Diagnosis >> Heating and Air Conditioning >> Expansion Block/Orifice Tube >> Service and Repair >> Main
October 30: LEMON manuals on a temporary server, it is slow and having issues, download the manuals you need! Later in November we will switch back to the fast server.

Main






SPECIAL TOOL(S)

REMOVAL
1. Remove the condenser to evaporator tube.
^ For a fixed orifice tube, perform Steps 2 and 3.
^ For a broken orifice tube, perform Steps 4 and 5.







2. Engage the special tool to the A/C evaporator core orifice.







3. Hold the tool T-handle stationary and rotate the tool body to remove the A/C evaporator core orifice.







4. To remove a broken A/C evaporator core orifice, screw the end of the special tool into the broken A/C evaporator core orifice.







5. Hold the tool T-handle stationary and rotate the tool body to remove the broken A/C evaporator core orifice.

INSTALLATION
1. Lubricate and install the O-ring seals on the A/C evaporator core orifice.
^ Use PAG oil or equivalent.







2. Place the A/C evaporator core orifice into the special tool.







3. Insert the A/C evaporator core orifice into the A/C evaporator core inlet tube until seated.







4. Remove the special tool.
5. Install the condenser to evaporator tube.