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Passenger Air Bag Module - Zephyr: Installation

WARNING: This page is about a different car, the 2006 Mercury Milan, 2006 Lincoln Zephyr, and 2006 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Do not install the passenger air bag module electrical connectors by the locking buttons. Damage to the locking buttons can occur.
    CAUTION: The passenger air bag module electrical connector locking buttons must be in the released position when the connector is being installed, or connector damage may occur.
    CAUTION: The passenger air bag module electrical connectors are unique and cannot be reversed when connected to the passenger air bag module. Match the electrical connector key to the keyway in the passenger air bag module. Do not force the electrical connectors into the passenger air bag module.
    NOTE: RH side shown, LH similar.
    Fig 1: Locating Passenger Air Bag Module Electrical Connectors
    G04684056Courtesy of FORD MOTOR CO.
  1. With the locking buttons released, install the passenger air bag module electrical connectors fully into the passenger air bag module and seat the locking buttons.
  2. CAUTION: Do not handle the passenger air bag module by grabbing the edges of the deployment door.
    NOTE: During air bag module installation, make sure all the deployment door clips are fully seated in the instrument panel (I/P).
  3. Install the passenger air bag module into the I/P.
  4. Install the 2 passenger air bag module bolts.
    • Tighten to 8 Nm (71 lb-in)
  5. Align the 2 clips and install the RH I/P trim panel.
  6. Install the RH I/P trim panel 5 nuts.
  7. Install the I/P end panel.
  8. Attach the door dampener cable and close the glove compartment door.
  9. Repower the system. For additional information, refer to SUPPLEMENTAL RESTRAINT SYSTEM (SRS) DEPOWERING AND REPOWERING .