Removal And Installation: Installation
- If the fuel tank is to be replaced, transfer the heat shield (1), tank straps (3) and front cover (2) to the replacement fuel tank.WARNING:
Support the fuel tank with a transmission jack or equivalent. Use straps to secure the fuel tank to the jack. Failure to properly support and secure the fuel tank during removal may cause fuel to spill or the fuel tank to fall from the jack.
- Use a transmission jack or similar to support the fuel tank.
- Position the fuel tank (1) in the vehicle, install the two rear fuel tank strap bolts (2) and tighten to the proper torque specification. Refer to TORQUE SPECIFICATIONS
.
- Install the two front fuel tank strap bolts (2) and tighten to the proper torque specification. Refer to TORQUE SPECIFICATIONS
.
- Install the fuel fill hose to the fuel tank fitting with the CLIC E®
type clamp (1) using (special tool #10288, Pliers, Hose Clamp).
- Remove the support and lower the vehicle.
- If removed, install the fuel pump module. Refer to MODULE, FUEL PUMP, REMOVAL AND INSTALLATION .
- Connect the fuel tank vapor lines (1 and 2) to the fuel pump module. Refer to FITTING, QUICK CONNECT, STANDARD PROCEDURE .
- Connect the fuel line (3) to the fuel pump module. Refer to FITTING, QUICK CONNECT, STANDARD PROCEDURE .
- Connect and lock the fuel pump module wire harness connector (4).
- Fill the fuel tank and install the fuel filler cap, if equipped.
- Connect the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), connect the IBS connector.
- Use the Scan Tool to operate the fuel pump and check for leaks.
- Install the fuel pump module access cover (1) with three screws (2) tightened to the proper torque specification. Refer to TORQUE SPECIFICATIONS .
- Install the rear floor covering. Refer to CARPET, REMOVAL AND INSTALLATION .