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Standard Procedure - Piston Fitting

Fig 1: Measuring Cylinder Bore Diameter
GC0104486Courtesy of CHRYSLER GROUP, LLC
  1. To correctly select the proper size piston, use Cylinder Indicator (special tool #C-119, Cylinder Indicator) (2) to measure the inside diameter of the cylinder bore (3). A cylinder bore gauge capable of reading in 0.003 mm (0.0001 in.) Increments is required. If a bore gauge is not available, do not use an inside micrometer.
  2. Measure the inside diameter of the cylinder bore at a point 38.0 mm (1.5 inches) below the top of bore (4). Start perpendicular (across or at 90°) to the axis of the crankshaft at point A (1) and then take an additional bore reading 90° at point B (1).
  3. The coated pistons will be serviced with the piston pin and connecting rod pre-assembled. The piston-rod assembly is specific for the left cylinder bank (odd numbered) and the right cylinder bank (even numbered) and must not be interchanged.
    Fig 2: Piston Diameter Measuring Points
    GC0088090Courtesy of CHRYSLER GROUP, LLC
  4. Measure the piston diameter with a micrometer at points (1, 2).