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Valve Body: Assembly: Assembly

NOTE: Cleanliness through entire disassembly and assembly of the valve body cannot be overemphasized. When disassembling, each part should be washed in a suitable solvent, then dried by compressed air. Do not wipe parts with shop towels.  All mating surfaces in the valve body are accurately machined; therefore, careful handling of all parts must be exercised to avoid nicks or burrs.
NOTE: If valve body assembly is reconditioned, the PCM/TCM Quick Learn Procedure must be performed. Refer to Electrical/Electronic Control Modules/MODULE, Powertrain Control - Standard Procedure .
Fig 1: Valve Body Spring & Valve Locations
GC0081346Courtesy of CHRYSLER LLC
1 - VALVE BODY 5 - MANUAL VALVE
2 - T/C REGULATOR VALVE 6 - CONVERTER CLUTCH SWITCH VALVE
3 - L/R SWITCH VALVE 7 - SOLENOID SWITCH VALVE
4 - CONVERTER CLUTCH CONTROL VALVE 8 - REGULATOR VALVE
  1. Install valves and springs.
    Fig 2: Remove/Install Regulator Valve Spring Retainer using Tool 6302
    GC0081350Courtesy of CHRYSLER LLC
    1 - REMOVER/INSTALLER 6302
    2 - RETAINER
  2. Install regulator valve spring retainer (2) using remover/installer 6302 (1).
    Fig 3: Remove/Install Dual Retainer Plate using Tool 6301
    GC0081349Courtesy of CHRYSLER LLC
    1 - REMOVER/INSTALLER 6301
    2 - RETAINER
  3. Install dual retainer plate (2) using remover/installer 6301 (1).
    Fig 4: Valve Retainer Location
    GC0115862Courtesy of CHRYSLER LLC
    1 - RETAINER
    2 - RETAINER
  4. Verify that all retainers are installed (1,2). Retainers should be flush or below valve body surface.
    Fig 5: Valve Body Check Balls
    GC0115861Courtesy of CHRYSLER LLC
    1 - (#4) REVERSE CHECK BALL
    2 - (#5) (#3 ) L/R CHECK BALL
  5. Install check balls (1 and 2) into position as shown in illustration. If necessary, secure them with petrolatum or transmission assembly gel for assembly ease.
    Fig 6: Remove/Install Separator Plate
    GC0115860Courtesy of CHRYSLER LLC
    1 - SEPARATOR PLATE
    2 - VALVE BODY
  6. Install separator plate (1) to valve body (2).
    Fig 7: Oil Screen
    GC0115859Courtesy of CHRYSLER LLC
  7. Install oil screen (1) to separator plate.
    Fig 8: Remove/Install Transfer Plate
    GC0115858Courtesy of CHRYSLER LLC
    1 - TRANSFER PLATE
  8. Install transfer plate (1) to valve body and separator plate.
    Fig 9: Remove/Install Valve Body to Transfer Plate Screws
    GC0115857Courtesy of CHRYSLER LLC
    1 - SCREW (24)
    2 - TRANSFER PLATE
    3 - VALVE BODY
  9. Install twenty-four transfer plate to valve body screws (1) and torque to 5 N.m (45 in. lbs.).
    Fig 10: 2/4 Accumulator Assembly
    GC0115723Courtesy of CHRYSLER LLC
    1 - VALVE BODY
    2 - RETAINER PLATE
    3 - DETENT SPRING
    4 - SPRINGS
    5 - SEALS
    6 - PISTON
  10. Install 2/4 Accumulator components (2,3,4,5 and 6).
    Fig 11: 2/4 Accumulator Retaining Plate
    GC0115856Courtesy of CHRYSLER LLC
    1 - 2-4 ACCUMULATOR RETAINING PLATE
    2 - DETENT SPRING
  11. Torque 2/4 Accumulator retainer (1) to 5 N.m (45 in. lbs.).
    Fig 12: Manual Shaft/Rooster Comb and Transmission Range Sensor
    GC0081348Courtesy of CHRYSLER LLC
    1 - TRANSMISSION RANGE SENSOR
    2 - MANUAL SHAFT/ROOSTER COMB
    3 - ROOSTER COMB
  12. Install Manual Shaft/Rooster Comb (3) and Transmission Range Sensor (1).
    Fig 13: Remove/Install Transmission Range Sensor
    GC0115845Courtesy of CHRYSLER LLC
    1 - TRANSMISSION RANGE SENSOR
    2 - MANUAL VALVE CONTROL PIN
    3 - RETAINING SCREW
  13. Make sure Manual Valve control pin (2) is contained within the rooster comb slot. Install Transmission Range Sensor retaining screw (3) and torque to 5 N.m (45 in. lbs.).
    Fig 14: Manual Shaft Seal
    GC0081347Courtesy of CHRYSLER LLC
    1 - SEAL
    2 - MANUAL SHAFT
  14. Install manual shaft seal (1).